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Automation Risk Analysis

Will “Arc and Gas Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Arc and Gas Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Arc and Gas Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Load or feed workpieces into welding machines to join or bond components.

  • Record operational information on specified production reports.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Start, monitor, and adjust robotic welding production lines.

  • Tend auxiliary equipment used in welding processes.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Anneal finished workpieces to relieve internal stress.

  • Give directions to other workers regarding machine set-up and use.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

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  • SAP software
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  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Vernier micrometers
  • Gas welding torches
  • Hand clamps
  • Spot welding guns
  • Hand scrapers
  • Desktop computers
  • Brazing machines
  • Welding electrodes
  • Chipping hammers
  • Diffusion-welding machines
  • Walk-behind lift trucks
  • Resistance welding machines
  • Dial calipers
  • Rulers
  • Resistance welding guns
  • Portable welding machines
  • Slip joint pliers
  • Vise grip pliers
  • Welding torch tips
  • Single-cut mill saw files
  • Product loading equipment
  • Hydraulic booms
  • Face masks
  • Micrometers
  • Power hoists
  • Welding robots
  • Power grinders
  • Cold-welding machines
  • Safety goggles
  • Measuring tapes
  • Center punches
  • Side cutting pliers
  • Outside micrometer calipers
  • C clamps
  • Layout squares
  • Fillet weld gauges
  • Claw hammers
  • Laser cutters
  • Hydraulic winches
  • Soldering robots
  • Bench vises
  • Heating furnaces
  • Workpiece positioning jigs
  • Ball peen hammers
  • Tongs
  • Magnifiers
  • Welding tip dressers
  • Laser-beam machines
  • Soldering machines
  • Safety gloves
  • Undercut gauges
  • Tungsten inert gas TIG welding equipment
  • Wire brushes
  • Arc welding equipment
  • Welding helmets
  • Adjustable widemouth pliers
  • Brazing robots
  • Welding tip cleaning files
  • Computerized numerical control CNC oxy-fuel systems

Alternative Job Titles