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Automation Risk Analysis

Will “Arc and Gas Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Arc and Gas Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Arc and Gas Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Anneal finished workpieces to relieve internal stress.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Load or feed workpieces into welding machines to join or bond components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Tend auxiliary equipment used in welding processes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Record operational information on specified production reports.

  • Give directions to other workers regarding machine set-up and use.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Start, monitor, and adjust robotic welding production lines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

Technologies & Software

  • Microsoft PowerPoint
  • Siemens Industrial AI
  • SAP software
  • DeepSeek
  • Rockwell Automation AI
  • Cognex Vision AI
  • Grok (xAI)
  • Spreadsheet software
  • Microsoft Office software
  • Claude (Anthropic)
  • Email software
  • Sight Machine AI
  • Qwen (Alibaba)
  • Gemini (Google)
  • Microsoft Word
  • Mistral (Mistral AI)
  • Word processing software
  • ChatGPT (OpenAI)
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Microsoft Windows
  • Llama (Meta)
  • Tool center point TCP setting software
  • Enterprise resource planning ERP software
  • Linux
  • Nova (Amazon)
  • Microsoft Excel
  • ABB AI Robotics
  • Welding electrodes
  • Power grinders
  • Ball peen hammers
  • Micrometers
  • Welding tip dressers
  • Welding robots
  • Undercut gauges
  • Fillet weld gauges
  • Tongs
  • Side cutting pliers
  • Laser-beam machines
  • Dial calipers
  • Workpiece positioning jigs
  • Outside micrometer calipers
  • Hand clamps
  • Hand scrapers
  • Resistance welding machines
  • Desktop computers
  • Slip joint pliers
  • Welding helmets
  • Face masks
  • Adjustable widemouth pliers
  • Hydraulic winches
  • Brazing machines
  • Layout squares
  • Measuring tapes
  • Product loading equipment
  • Heating furnaces
  • Tungsten inert gas TIG welding equipment
  • Wire brushes
  • Center punches
  • Welding tip cleaning files
  • Soldering machines
  • Chipping hammers
  • Safety goggles
  • Magnifiers
  • Power hoists
  • Rulers
  • Walk-behind lift trucks
  • Spot welding guns
  • Vise grip pliers
  • Gas welding torches
  • Single-cut mill saw files
  • C clamps
  • Welding torch tips
  • Hydraulic booms
  • Cold-welding machines
  • Claw hammers
  • Diffusion-welding machines
  • Resistance welding guns
  • Laser cutters
  • Vernier micrometers
  • Computerized numerical control CNC oxy-fuel systems
  • Soldering robots
  • Portable welding machines
  • Safety gloves
  • Arc welding equipment
  • Brazing robots
  • Bench vises

Alternative Job Titles