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Automation Risk Analysis

Will “Weld Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Weld Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Weld Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Start, monitor, and adjust robotic welding production lines.

  • Load or feed workpieces into welding machines to join or bond components.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Give directions to other workers regarding machine set-up and use.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Tend auxiliary equipment used in welding processes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Anneal finished workpieces to relieve internal stress.

Technologies & Software

  • Rockwell Automation AI
  • Cognex Vision AI
  • Gemini (Google)
  • Microsoft Excel
  • Sight Machine AI
  • Microsoft Word
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • DeepSeek
  • Llama (Meta)
  • Email software
  • Spreadsheet software
  • Claude (Anthropic)
  • Microsoft Outlook
  • Linux
  • Nova (Amazon)
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Microsoft Office software
  • Word processing software
  • SAP software
  • Microsoft PowerPoint
  • Enterprise resource planning ERP software
  • Grok (xAI)
  • Tool center point TCP setting software
  • ChatGPT (OpenAI)
  • Microsoft Windows
  • Hydraulic winches
  • Hand clamps
  • Soldering robots
  • Welding robots
  • Power grinders
  • Vise grip pliers
  • Layout squares
  • Soldering machines
  • Bench vises
  • C clamps
  • Laser-beam machines
  • Welding tip cleaning files
  • Welding electrodes
  • Safety goggles
  • Resistance welding guns
  • Ball peen hammers
  • Undercut gauges
  • Hydraulic booms
  • Side cutting pliers
  • Brazing machines
  • Micrometers
  • Workpiece positioning jigs
  • Spot welding guns
  • Single-cut mill saw files
  • Chipping hammers
  • Tungsten inert gas TIG welding equipment
  • Outside micrometer calipers
  • Laser cutters
  • Wire brushes
  • Cold-welding machines
  • Measuring tapes
  • Power hoists
  • Vernier micrometers
  • Heating furnaces
  • Welding helmets
  • Adjustable widemouth pliers
  • Desktop computers
  • Gas welding torches
  • Rulers
  • Claw hammers
  • Welding torch tips
  • Safety gloves
  • Tongs
  • Center punches
  • Brazing robots
  • Dial calipers
  • Arc welding equipment
  • Magnifiers
  • Portable welding machines
  • Resistance welding machines
  • Diffusion-welding machines
  • Welding tip dressers
  • Walk-behind lift trucks
  • Slip joint pliers
  • Hand scrapers
  • Computerized numerical control CNC oxy-fuel systems
  • Fillet weld gauges
  • Product loading equipment
  • Face masks

Alternative Job Titles