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Automation Risk Analysis

Will “Weld Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Weld Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Weld Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Tend auxiliary equipment used in welding processes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Start, monitor, and adjust robotic welding production lines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Anneal finished workpieces to relieve internal stress.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Load or feed workpieces into welding machines to join or bond components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Give directions to other workers regarding machine set-up and use.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

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  • Microsoft Office software
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  • Mistral (Mistral AI)
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  • Claude (Anthropic)
  • C clamps
  • Soldering machines
  • Resistance welding guns
  • Diffusion-welding machines
  • Rulers
  • Claw hammers
  • Micrometers
  • Power hoists
  • Outside micrometer calipers
  • Hand scrapers
  • Brazing machines
  • Hydraulic winches
  • Power grinders
  • Center punches
  • Tongs
  • Hydraulic booms
  • Product loading equipment
  • Resistance welding machines
  • Welding electrodes
  • Welding tip cleaning files
  • Welding torch tips
  • Desktop computers
  • Vise grip pliers
  • Spot welding guns
  • Walk-behind lift trucks
  • Adjustable widemouth pliers
  • Welding tip dressers
  • Brazing robots
  • Magnifiers
  • Welding robots
  • Single-cut mill saw files
  • Safety gloves
  • Arc welding equipment
  • Gas welding torches
  • Hand clamps
  • Portable welding machines
  • Face masks
  • Welding helmets
  • Fillet weld gauges
  • Measuring tapes
  • Workpiece positioning jigs
  • Layout squares
  • Laser-beam machines
  • Computerized numerical control CNC oxy-fuel systems
  • Ball peen hammers
  • Dial calipers
  • Vernier micrometers
  • Bench vises
  • Slip joint pliers
  • Soldering robots
  • Tungsten inert gas TIG welding equipment
  • Wire brushes
  • Cold-welding machines
  • Undercut gauges
  • Heating furnaces
  • Safety goggles
  • Side cutting pliers
  • Laser cutters
  • Chipping hammers

Alternative Job Titles