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Automation Risk Analysis

Will “Manufacturing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Manufacturing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Manufacturing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Give directions to other workers regarding machine set-up and use.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Record operational information on specified production reports.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Anneal finished workpieces to relieve internal stress.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Load or feed workpieces into welding machines to join or bond components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

Technologies & Software

  • DeepSeek
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  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Llama (Meta)
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Microsoft Windows
  • Microsoft Outlook
  • Microsoft Excel
  • SAP software
  • Siemens Industrial AI
  • Gemini (Google)
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Enterprise resource planning ERP software
  • Spreadsheet software
  • Nova (Amazon)
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Microsoft Office software
  • Email software
  • Word processing software
  • Tool center point TCP setting software
  • Heating furnaces
  • Dial calipers
  • Brazing robots
  • Face masks
  • Micrometers
  • Chipping hammers
  • Rulers
  • Wire brushes
  • Desktop computers
  • Layout squares
  • Power grinders
  • Soldering machines
  • Brazing machines
  • Measuring tapes
  • Slip joint pliers
  • Single-cut mill saw files
  • Safety goggles
  • Bench vises
  • Outside micrometer calipers
  • Welding helmets
  • Safety gloves
  • Side cutting pliers
  • Claw hammers
  • Diffusion-welding machines
  • Laser cutters
  • Vise grip pliers
  • Tungsten inert gas TIG welding equipment
  • Welding tip cleaning files
  • Adjustable widemouth pliers
  • Welding torch tips
  • Ball peen hammers
  • Vernier micrometers
  • Welding robots
  • Hydraulic winches
  • Hydraulic booms
  • Center punches
  • Cold-welding machines
  • Hand clamps
  • Laser-beam machines
  • Welding electrodes
  • Tongs
  • Magnifiers
  • Welding tip dressers
  • Walk-behind lift trucks
  • Resistance welding guns
  • Resistance welding machines
  • Spot welding guns
  • Soldering robots
  • Fillet weld gauges
  • Undercut gauges
  • C clamps
  • Power hoists
  • Workpiece positioning jigs
  • Hand scrapers
  • Gas welding torches
  • Portable welding machines
  • Computerized numerical control CNC oxy-fuel systems
  • Arc welding equipment
  • Product loading equipment

Alternative Job Titles