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Automation Risk Analysis

Will “Industrial Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Industrial Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Industrial Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Load or feed workpieces into welding machines to join or bond components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Tend auxiliary equipment used in welding processes.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Anneal finished workpieces to relieve internal stress.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Transfer components, metal products, or assemblies, using moving equipment.

Technologies & Software

  • Rockwell Automation AI
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • DeepSeek
  • Tool center point TCP setting software
  • Claude (Anthropic)
  • ABB AI Robotics
  • Spreadsheet software
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Llama (Meta)
  • Grok (xAI)
  • Siemens Industrial AI
  • Microsoft Office software
  • Qwen (Alibaba)
  • SAP software
  • Email software
  • Microsoft Windows
  • Nova (Amazon)
  • Word processing software
  • Microsoft PowerPoint
  • Enterprise resource planning ERP software
  • Sight Machine AI
  • Microsoft Excel
  • Linux
  • Gemini (Google)
  • Single-cut mill saw files
  • Hydraulic booms
  • Tungsten inert gas TIG welding equipment
  • Power hoists
  • Safety goggles
  • Vise grip pliers
  • Claw hammers
  • Soldering machines
  • Hand clamps
  • Arc welding equipment
  • Laser-beam machines
  • Bench vises
  • Welding tip dressers
  • Resistance welding guns
  • Measuring tapes
  • Brazing robots
  • Laser cutters
  • Tongs
  • Desktop computers
  • Ball peen hammers
  • Hand scrapers
  • Heating furnaces
  • Undercut gauges
  • Welding tip cleaning files
  • Rulers
  • Welding helmets
  • Wire brushes
  • Layout squares
  • Vernier micrometers
  • Dial calipers
  • Center punches
  • Welding torch tips
  • Resistance welding machines
  • Fillet weld gauges
  • Hydraulic winches
  • Face masks
  • Power grinders
  • Diffusion-welding machines
  • Magnifiers
  • Outside micrometer calipers
  • Spot welding guns
  • Portable welding machines
  • Welding electrodes
  • Brazing machines
  • Adjustable widemouth pliers
  • Chipping hammers
  • Side cutting pliers
  • Soldering robots
  • Cold-welding machines
  • Slip joint pliers
  • Product loading equipment
  • Gas welding torches
  • Micrometers
  • Computerized numerical control CNC oxy-fuel systems
  • Workpiece positioning jigs
  • Walk-behind lift trucks
  • C clamps
  • Welding robots
  • Safety gloves

Alternative Job Titles