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Automation Risk Analysis

Will “Thermit Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Thermit Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Thermit Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Tend auxiliary equipment used in welding processes.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Start, monitor, and adjust robotic welding production lines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Load or feed workpieces into welding machines to join or bond components.

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  • Tool center point TCP setting software
  • Word processing software
  • Sight Machine AI
  • Qwen (Alibaba)
  • Spreadsheet software
  • Microsoft PowerPoint
  • Microsoft Excel
  • Email software
  • Microsoft Word
  • Enterprise resource planning ERP software
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Linux
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Adjustable widemouth pliers
  • Face masks
  • Hydraulic winches
  • Welding tip dressers
  • Welding electrodes
  • Vise grip pliers
  • Portable welding machines
  • Resistance welding machines
  • Brazing robots
  • Walk-behind lift trucks
  • Welding robots
  • Measuring tapes
  • Bench vises
  • Computerized numerical control CNC oxy-fuel systems
  • Safety gloves
  • Magnifiers
  • Hydraulic booms
  • Hand clamps
  • Vernier micrometers
  • Chipping hammers
  • Arc welding equipment
  • Power grinders
  • Heating furnaces
  • Slip joint pliers
  • Welding tip cleaning files
  • Laser-beam machines
  • Hand scrapers
  • Laser cutters
  • Tongs
  • Welding torch tips
  • Claw hammers
  • Cold-welding machines
  • Resistance welding guns
  • Undercut gauges
  • Outside micrometer calipers
  • Power hoists
  • Brazing machines
  • Spot welding guns
  • Fillet weld gauges
  • Workpiece positioning jigs
  • Micrometers
  • Rulers
  • Desktop computers
  • C clamps
  • Soldering robots
  • Center punches
  • Product loading equipment
  • Layout squares
  • Tungsten inert gas TIG welding equipment
  • Dial calipers
  • Wire brushes
  • Side cutting pliers
  • Welding helmets
  • Soldering machines
  • Safety goggles
  • Diffusion-welding machines
  • Ball peen hammers
  • Single-cut mill saw files
  • Gas welding torches

Alternative Job Titles