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Automation Risk Analysis

Will “Thermit Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Thermit Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Thermit Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Give directions to other workers regarding machine set-up and use.

  • Anneal finished workpieces to relieve internal stress.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Start, monitor, and adjust robotic welding production lines.

  • Tend auxiliary equipment used in welding processes.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Load or feed workpieces into welding machines to join or bond components.

Technologies & Software

  • Siemens Industrial AI
  • SAP software
  • DeepSeek
  • Linux
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Microsoft Windows
  • Enterprise resource planning ERP software
  • Grok (xAI)
  • Rockwell Automation AI
  • Sight Machine AI
  • Spreadsheet software
  • Claude (Anthropic)
  • ABB AI Robotics
  • Tool center point TCP setting software
  • Llama (Meta)
  • Gemini (Google)
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • Nova (Amazon)
  • Microsoft Outlook
  • Microsoft Excel
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Word processing software
  • Qwen (Alibaba)
  • Email software
  • Tungsten inert gas TIG welding equipment
  • Face masks
  • Bench vises
  • Walk-behind lift trucks
  • Welding robots
  • Brazing robots
  • Vernier micrometers
  • Power grinders
  • Rulers
  • Power hoists
  • Safety goggles
  • Magnifiers
  • Hydraulic winches
  • Hand clamps
  • Ball peen hammers
  • Layout squares
  • Heating furnaces
  • Slip joint pliers
  • Fillet weld gauges
  • Portable welding machines
  • Diffusion-welding machines
  • Welding tip dressers
  • Soldering machines
  • Measuring tapes
  • Adjustable widemouth pliers
  • Brazing machines
  • Center punches
  • C clamps
  • Spot welding guns
  • Claw hammers
  • Soldering robots
  • Resistance welding guns
  • Undercut gauges
  • Workpiece positioning jigs
  • Side cutting pliers
  • Welding torch tips
  • Welding tip cleaning files
  • Safety gloves
  • Hand scrapers
  • Desktop computers
  • Single-cut mill saw files
  • Product loading equipment
  • Tongs
  • Micrometers
  • Chipping hammers
  • Outside micrometer calipers
  • Gas welding torches
  • Hydraulic booms
  • Computerized numerical control CNC oxy-fuel systems
  • Laser cutters
  • Cold-welding machines
  • Dial calipers
  • Welding electrodes
  • Resistance welding machines
  • Arc welding equipment
  • Laser-beam machines
  • Welding helmets
  • Vise grip pliers
  • Wire brushes

Alternative Job Titles