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Automation Risk Analysis

Will “Thermit Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Thermit Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Thermit Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Tend auxiliary equipment used in welding processes.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Record operational information on specified production reports.

  • Anneal finished workpieces to relieve internal stress.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Start, monitor, and adjust robotic welding production lines.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Load or feed workpieces into welding machines to join or bond components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

Technologies & Software

  • Gemini (Google)
  • Rockwell Automation AI
  • Microsoft Outlook
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Microsoft Word
  • Microsoft Windows
  • Linux
  • Tool center point TCP setting software
  • SAP software
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Microsoft Excel
  • Cognex Vision AI
  • Enterprise resource planning ERP software
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Claude (Anthropic)
  • Spreadsheet software
  • Llama (Meta)
  • Nova (Amazon)
  • DeepSeek
  • ChatGPT (OpenAI)
  • Email software
  • Word processing software
  • Sight Machine AI
  • Soldering robots
  • Resistance welding guns
  • Face masks
  • Welding robots
  • Hydraulic booms
  • Fillet weld gauges
  • Workpiece positioning jigs
  • Portable welding machines
  • Safety goggles
  • Welding tip cleaning files
  • C clamps
  • Spot welding guns
  • Power grinders
  • Layout squares
  • Welding electrodes
  • Arc welding equipment
  • Computerized numerical control CNC oxy-fuel systems
  • Micrometers
  • Magnifiers
  • Walk-behind lift trucks
  • Product loading equipment
  • Single-cut mill saw files
  • Desktop computers
  • Outside micrometer calipers
  • Cold-welding machines
  • Undercut gauges
  • Laser cutters
  • Rulers
  • Brazing machines
  • Welding tip dressers
  • Chipping hammers
  • Bench vises
  • Soldering machines
  • Safety gloves
  • Slip joint pliers
  • Brazing robots
  • Heating furnaces
  • Welding helmets
  • Measuring tapes
  • Hand clamps
  • Gas welding torches
  • Tungsten inert gas TIG welding equipment
  • Vernier micrometers
  • Side cutting pliers
  • Diffusion-welding machines
  • Laser-beam machines
  • Vise grip pliers
  • Welding torch tips
  • Hydraulic winches
  • Center punches
  • Tongs
  • Hand scrapers
  • Ball peen hammers
  • Claw hammers
  • Dial calipers
  • Adjustable widemouth pliers
  • Wire brushes
  • Resistance welding machines
  • Power hoists

Alternative Job Titles