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Automation Risk Analysis

Will “Robotic Welding Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Robotic Welding Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Robotic Welding Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Start, monitor, and adjust robotic welding production lines.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Give directions to other workers regarding machine set-up and use.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Anneal finished workpieces to relieve internal stress.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Tend auxiliary equipment used in welding processes.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Record operational information on specified production reports.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

Technologies & Software

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  • Microsoft Office software
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  • SAP software
  • Email software
  • DeepSeek
  • Mistral (Mistral AI)
  • Linux
  • Microsoft Windows
  • Qwen (Alibaba)
  • Llama (Meta)
  • Claude (Anthropic)
  • Sight Machine AI
  • Gemini (Google)
  • Microsoft Outlook
  • Nova (Amazon)
  • Cognex Vision AI
  • Microsoft Excel
  • Siemens Industrial AI
  • Microsoft Word
  • Bench vises
  • Welding torch tips
  • Power hoists
  • Welding robots
  • Product loading equipment
  • Ball peen hammers
  • Cold-welding machines
  • Measuring tapes
  • Brazing machines
  • Outside micrometer calipers
  • Welding helmets
  • Micrometers
  • Power grinders
  • Vise grip pliers
  • Layout squares
  • Face masks
  • Resistance welding guns
  • Computerized numerical control CNC oxy-fuel systems
  • Welding tip cleaning files
  • Vernier micrometers
  • Workpiece positioning jigs
  • Single-cut mill saw files
  • Tungsten inert gas TIG welding equipment
  • Laser-beam machines
  • Rulers
  • Slip joint pliers
  • Adjustable widemouth pliers
  • Center punches
  • Safety gloves
  • Arc welding equipment
  • Hydraulic winches
  • Wire brushes
  • Chipping hammers
  • Welding electrodes
  • Diffusion-welding machines
  • Soldering machines
  • Fillet weld gauges
  • Gas welding torches
  • Brazing robots
  • Welding tip dressers
  • Hand clamps
  • Hand scrapers
  • Side cutting pliers
  • Resistance welding machines
  • Claw hammers
  • Tongs
  • C clamps
  • Hydraulic booms
  • Magnifiers
  • Spot welding guns
  • Heating furnaces
  • Laser cutters
  • Soldering robots
  • Walk-behind lift trucks
  • Dial calipers
  • Desktop computers
  • Safety goggles
  • Undercut gauges
  • Portable welding machines

Alternative Job Titles