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Automation Risk Analysis

Will “Rod Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Rod Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Rod Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Anneal finished workpieces to relieve internal stress.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Tend auxiliary equipment used in welding processes.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Give directions to other workers regarding machine set-up and use.

  • Start, monitor, and adjust robotic welding production lines.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Load or feed workpieces into welding machines to join or bond components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

Technologies & Software

  • Spreadsheet software
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Tool center point TCP setting software
  • Gemini (Google)
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Word processing software
  • Microsoft Word
  • Microsoft Office software
  • Grok (xAI)
  • Microsoft Excel
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Microsoft Windows
  • Sight Machine AI
  • Llama (Meta)
  • Claude (Anthropic)
  • Enterprise resource planning ERP software
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Linux
  • Rockwell Automation AI
  • Email software
  • SAP software
  • DeepSeek
  • Workpiece positioning jigs
  • Tongs
  • Claw hammers
  • Slip joint pliers
  • Heating furnaces
  • Undercut gauges
  • Safety gloves
  • Face masks
  • Center punches
  • Outside micrometer calipers
  • Measuring tapes
  • Single-cut mill saw files
  • Diffusion-welding machines
  • Resistance welding guns
  • Welding electrodes
  • Chipping hammers
  • Vernier micrometers
  • Spot welding guns
  • Micrometers
  • Gas welding torches
  • Brazing machines
  • Walk-behind lift trucks
  • Power grinders
  • Ball peen hammers
  • Computerized numerical control CNC oxy-fuel systems
  • Magnifiers
  • Soldering robots
  • Adjustable widemouth pliers
  • Hydraulic winches
  • Rulers
  • Portable welding machines
  • Laser cutters
  • C clamps
  • Welding tip cleaning files
  • Fillet weld gauges
  • Side cutting pliers
  • Dial calipers
  • Welding helmets
  • Arc welding equipment
  • Layout squares
  • Cold-welding machines
  • Hand scrapers
  • Welding torch tips
  • Welding tip dressers
  • Resistance welding machines
  • Wire brushes
  • Safety goggles
  • Desktop computers
  • Tungsten inert gas TIG welding equipment
  • Soldering machines
  • Hydraulic booms
  • Power hoists
  • Brazing robots
  • Laser-beam machines
  • Bench vises
  • Vise grip pliers
  • Product loading equipment
  • Hand clamps
  • Welding robots

Alternative Job Titles