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Automation Risk Analysis

Will “Rod Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Rod Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Rod Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Start, monitor, and adjust robotic welding production lines.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Give directions to other workers regarding machine set-up and use.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Record operational information on specified production reports.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Tend auxiliary equipment used in welding processes.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Anneal finished workpieces to relieve internal stress.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

Technologies & Software

  • Cognex Vision AI
  • Siemens Industrial AI
  • Word processing software
  • Microsoft Office software
  • Spreadsheet software
  • Linux
  • ChatGPT (OpenAI)
  • Microsoft Windows
  • Gemini (Google)
  • Rockwell Automation AI
  • Email software
  • ABB AI Robotics
  • Sight Machine AI
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • DeepSeek
  • Llama (Meta)
  • Microsoft Word
  • Microsoft Outlook
  • Enterprise resource planning ERP software
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Tool center point TCP setting software
  • Grok (xAI)
  • Claude (Anthropic)
  • SAP software
  • Arc welding equipment
  • Slip joint pliers
  • Center punches
  • Safety goggles
  • Cold-welding machines
  • Wire brushes
  • Tungsten inert gas TIG welding equipment
  • Heating furnaces
  • Resistance welding machines
  • Welding tip dressers
  • Layout squares
  • Welding helmets
  • Computerized numerical control CNC oxy-fuel systems
  • Vise grip pliers
  • Micrometers
  • Ball peen hammers
  • Outside micrometer calipers
  • Gas welding torches
  • Hand clamps
  • Face masks
  • Diffusion-welding machines
  • Workpiece positioning jigs
  • Claw hammers
  • Magnifiers
  • Power hoists
  • Walk-behind lift trucks
  • Side cutting pliers
  • Adjustable widemouth pliers
  • Desktop computers
  • Dial calipers
  • Welding tip cleaning files
  • Welding robots
  • Hydraulic booms
  • Resistance welding guns
  • Laser-beam machines
  • Soldering machines
  • Product loading equipment
  • Vernier micrometers
  • Portable welding machines
  • Rulers
  • Soldering robots
  • Hand scrapers
  • Measuring tapes
  • Undercut gauges
  • Welding electrodes
  • Fillet weld gauges
  • Single-cut mill saw files
  • Welding torch tips
  • Laser cutters
  • C clamps
  • Safety gloves
  • Power grinders
  • Brazing robots
  • Bench vises
  • Brazing machines
  • Tongs
  • Chipping hammers
  • Hydraulic winches
  • Spot welding guns

Alternative Job Titles