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Automation Risk Analysis

Will “Ultrasonic Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Ultrasonic Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Ultrasonic Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Record operational information on specified production reports.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Tend auxiliary equipment used in welding processes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Load or feed workpieces into welding machines to join or bond components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Start, monitor, and adjust robotic welding production lines.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Give directions to other workers regarding machine set-up and use.

Technologies & Software

  • Mistral (Mistral AI)
  • Tool center point TCP setting software
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  • Microsoft Office software
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  • SAP software
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  • Email software
  • Siemens Industrial AI
  • Gemini (Google)
  • ABB AI Robotics
  • Microsoft Word
  • Llama (Meta)
  • Cognex Vision AI
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Microsoft Windows
  • DeepSeek
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Nova (Amazon)
  • Spreadsheet software
  • Word processing software
  • Microsoft PowerPoint
  • Desktop computers
  • Power grinders
  • Adjustable widemouth pliers
  • Spot welding guns
  • Resistance welding guns
  • Micrometers
  • Resistance welding machines
  • Walk-behind lift trucks
  • Soldering robots
  • Claw hammers
  • Safety goggles
  • Magnifiers
  • Vise grip pliers
  • Face masks
  • Hand scrapers
  • Power hoists
  • Slip joint pliers
  • Product loading equipment
  • Arc welding equipment
  • C clamps
  • Single-cut mill saw files
  • Welding tip cleaning files
  • Welding tip dressers
  • Brazing robots
  • Portable welding machines
  • Welding helmets
  • Vernier micrometers
  • Hand clamps
  • Dial calipers
  • Ball peen hammers
  • Tongs
  • Brazing machines
  • Side cutting pliers
  • Laser-beam machines
  • Fillet weld gauges
  • Undercut gauges
  • Gas welding torches
  • Workpiece positioning jigs
  • Heating furnaces
  • Bench vises
  • Measuring tapes
  • Welding torch tips
  • Chipping hammers
  • Hydraulic winches
  • Laser cutters
  • Soldering machines
  • Diffusion-welding machines
  • Cold-welding machines
  • Outside micrometer calipers
  • Tungsten inert gas TIG welding equipment
  • Safety gloves
  • Center punches
  • Layout squares
  • Rulers
  • Welding electrodes
  • Wire brushes
  • Computerized numerical control CNC oxy-fuel systems
  • Hydraulic booms
  • Welding robots

Alternative Job Titles