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Automation Risk Analysis

Will “Ultrasonic Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Ultrasonic Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Ultrasonic Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Load or feed workpieces into welding machines to join or bond components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Start, monitor, and adjust robotic welding production lines.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Record operational information on specified production reports.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

Technologies & Software

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  • SAP software
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  • ChatGPT (OpenAI)
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  • Email software
  • Microsoft Windows
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  • Qwen (Alibaba)
  • Llama (Meta)
  • Microsoft Excel
  • Enterprise resource planning ERP software
  • Tungsten inert gas TIG welding equipment
  • Vise grip pliers
  • Laser-beam machines
  • Workpiece positioning jigs
  • Gas welding torches
  • Desktop computers
  • Computerized numerical control CNC oxy-fuel systems
  • Welding electrodes
  • Center punches
  • Welding robots
  • Bench vises
  • Arc welding equipment
  • Hydraulic winches
  • Spot welding guns
  • C clamps
  • Hand scrapers
  • Soldering machines
  • Welding tip dressers
  • Layout squares
  • Safety goggles
  • Measuring tapes
  • Slip joint pliers
  • Chipping hammers
  • Hand clamps
  • Power grinders
  • Tongs
  • Claw hammers
  • Safety gloves
  • Hydraulic booms
  • Vernier micrometers
  • Wire brushes
  • Side cutting pliers
  • Diffusion-welding machines
  • Welding helmets
  • Outside micrometer calipers
  • Power hoists
  • Soldering robots
  • Welding tip cleaning files
  • Brazing machines
  • Fillet weld gauges
  • Dial calipers
  • Welding torch tips
  • Undercut gauges
  • Cold-welding machines
  • Resistance welding guns
  • Face masks
  • Micrometers
  • Ball peen hammers
  • Portable welding machines
  • Heating furnaces
  • Magnifiers
  • Resistance welding machines
  • Laser cutters
  • Walk-behind lift trucks
  • Single-cut mill saw files
  • Product loading equipment
  • Adjustable widemouth pliers
  • Brazing robots
  • Rulers

Alternative Job Titles