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Automation Risk Analysis

Will “Weld Technician (Weld Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Weld Technician (Weld Tech)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Weld Technician (Weld Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Give directions to other workers regarding machine set-up and use.

  • Anneal finished workpieces to relieve internal stress.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Load or feed workpieces into welding machines to join or bond components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Tend auxiliary equipment used in welding processes.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Record operational information on specified production reports.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

Technologies & Software

  • Siemens Industrial AI
  • ABB AI Robotics
  • Microsoft Windows
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  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Word processing software
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Enterprise resource planning ERP software
  • Microsoft Office software
  • Gemini (Google)
  • Microsoft Outlook
  • Grok (xAI)
  • SAP software
  • Nova (Amazon)
  • Spreadsheet software
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Linux
  • Cognex Vision AI
  • Sight Machine AI
  • DeepSeek
  • Microsoft Word
  • Tool center point TCP setting software
  • Email software
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Slip joint pliers
  • Welding tip dressers
  • Heating furnaces
  • Tungsten inert gas TIG welding equipment
  • Single-cut mill saw files
  • Workpiece positioning jigs
  • Resistance welding machines
  • Rulers
  • Desktop computers
  • Wire brushes
  • Vernier micrometers
  • Product loading equipment
  • Laser-beam machines
  • Outside micrometer calipers
  • Brazing machines
  • Magnifiers
  • Welding torch tips
  • Resistance welding guns
  • Undercut gauges
  • Soldering machines
  • Face masks
  • Gas welding torches
  • Brazing robots
  • Hydraulic winches
  • Chipping hammers
  • Walk-behind lift trucks
  • Claw hammers
  • Bench vises
  • Dial calipers
  • Laser cutters
  • Welding robots
  • Measuring tapes
  • Power hoists
  • Safety gloves
  • Tongs
  • Cold-welding machines
  • Hand clamps
  • Ball peen hammers
  • Welding tip cleaning files
  • Adjustable widemouth pliers
  • Computerized numerical control CNC oxy-fuel systems
  • Diffusion-welding machines
  • Welding helmets
  • Spot welding guns
  • Hydraulic booms
  • Soldering robots
  • Fillet weld gauges
  • Power grinders
  • Layout squares
  • Safety goggles
  • Hand scrapers
  • Side cutting pliers
  • Center punches
  • Welding electrodes
  • Arc welding equipment
  • Micrometers
  • Portable welding machines
  • C clamps
  • Vise grip pliers

Alternative Job Titles