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Automation Risk Analysis

Will “Explosion Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Explosion Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Explosion Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Record operational information on specified production reports.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Anneal finished workpieces to relieve internal stress.

  • Load or feed workpieces into welding machines to join or bond components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Tend auxiliary equipment used in welding processes.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Start, monitor, and adjust robotic welding production lines.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Give directions to other workers regarding machine set-up and use.

Technologies & Software

  • Cognex Vision AI
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  • Llama (Meta)
  • ABB AI Robotics
  • Email software
  • Word processing software
  • Microsoft Outlook
  • Siemens Industrial AI
  • Microsoft PowerPoint
  • Sight Machine AI
  • SAP software
  • Tool center point TCP setting software
  • Spreadsheet software
  • Linux
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Microsoft Word
  • Gemini (Google)
  • Microsoft Office software
  • Nova (Amazon)
  • Claude (Anthropic)
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • DeepSeek
  • Grok (xAI)
  • Microsoft Windows
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Tongs
  • Center punches
  • Slip joint pliers
  • Fillet weld gauges
  • Portable welding machines
  • Resistance welding guns
  • Safety goggles
  • Laser cutters
  • Claw hammers
  • Cold-welding machines
  • Welding helmets
  • Hand clamps
  • Heating furnaces
  • Outside micrometer calipers
  • Tungsten inert gas TIG welding equipment
  • Gas welding torches
  • Hydraulic booms
  • Product loading equipment
  • Adjustable widemouth pliers
  • Layout squares
  • Workpiece positioning jigs
  • Power grinders
  • Ball peen hammers
  • Arc welding equipment
  • Spot welding guns
  • Soldering machines
  • Hydraulic winches
  • Welding torch tips
  • Resistance welding machines
  • Welding robots
  • Safety gloves
  • Brazing robots
  • Diffusion-welding machines
  • Vise grip pliers
  • Side cutting pliers
  • Wire brushes
  • Desktop computers
  • Face masks
  • Walk-behind lift trucks
  • Chipping hammers
  • Hand scrapers
  • Computerized numerical control CNC oxy-fuel systems
  • Single-cut mill saw files
  • C clamps
  • Brazing machines
  • Bench vises
  • Welding tip cleaning files
  • Magnifiers
  • Laser-beam machines
  • Soldering robots
  • Rulers
  • Welding tip dressers
  • Micrometers
  • Power hoists
  • Welding electrodes
  • Vernier micrometers
  • Measuring tapes
  • Dial calipers
  • Undercut gauges

Alternative Job Titles