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Automation Risk Analysis

Will “Mill Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Mill Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Mill Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Tend auxiliary equipment used in welding processes.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Start, monitor, and adjust robotic welding production lines.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Anneal finished workpieces to relieve internal stress.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

Technologies & Software

  • Microsoft Windows
  • Word processing software
  • Siemens Industrial AI
  • Sight Machine AI
  • Cognex Vision AI
  • Microsoft Office software
  • Linux
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • DeepSeek
  • Tool center point TCP setting software
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Email software
  • Nova (Amazon)
  • Grok (xAI)
  • Rockwell Automation AI
  • Microsoft Outlook
  • SAP software
  • Microsoft Word
  • Enterprise resource planning ERP software
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Gemini (Google)
  • Microsoft Excel
  • ABB AI Robotics
  • Spreadsheet software
  • Hand clamps
  • Side cutting pliers
  • Hand scrapers
  • Welding helmets
  • Brazing machines
  • Vise grip pliers
  • Outside micrometer calipers
  • Face masks
  • Power grinders
  • Gas welding torches
  • Computerized numerical control CNC oxy-fuel systems
  • Soldering machines
  • Workpiece positioning jigs
  • Undercut gauges
  • Power hoists
  • Heating furnaces
  • Brazing robots
  • Hydraulic winches
  • Portable welding machines
  • Bench vises
  • Resistance welding guns
  • Ball peen hammers
  • Safety goggles
  • Vernier micrometers
  • Welding torch tips
  • Safety gloves
  • Laser cutters
  • Arc welding equipment
  • Single-cut mill saw files
  • Desktop computers
  • C clamps
  • Soldering robots
  • Adjustable widemouth pliers
  • Magnifiers
  • Diffusion-welding machines
  • Welding electrodes
  • Welding tip dressers
  • Dial calipers
  • Chipping hammers
  • Tongs
  • Wire brushes
  • Laser-beam machines
  • Product loading equipment
  • Hydraulic booms
  • Tungsten inert gas TIG welding equipment
  • Center punches
  • Cold-welding machines
  • Welding robots
  • Fillet weld gauges
  • Spot welding guns
  • Measuring tapes
  • Rulers
  • Claw hammers
  • Resistance welding machines
  • Micrometers
  • Slip joint pliers
  • Layout squares
  • Welding tip cleaning files
  • Walk-behind lift trucks

Alternative Job Titles