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Automation Risk Analysis

Will “Spot Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Spot Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Spot Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Record operational information on specified production reports.

  • Give directions to other workers regarding machine set-up and use.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Start, monitor, and adjust robotic welding production lines.

  • Anneal finished workpieces to relieve internal stress.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Tend auxiliary equipment used in welding processes.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

Technologies & Software

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  • Spreadsheet software
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  • Siemens Industrial AI
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  • Email software
  • Brazing machines
  • Power grinders
  • Micrometers
  • Bench vises
  • Welding tip dressers
  • Chipping hammers
  • Outside micrometer calipers
  • Laser cutters
  • Fillet weld gauges
  • Computerized numerical control CNC oxy-fuel systems
  • Rulers
  • Diffusion-welding machines
  • Center punches
  • Arc welding equipment
  • Magnifiers
  • Spot welding guns
  • Hand scrapers
  • Hand clamps
  • Claw hammers
  • Undercut gauges
  • Welding robots
  • Tungsten inert gas TIG welding equipment
  • Tongs
  • Gas welding torches
  • C clamps
  • Measuring tapes
  • Hydraulic booms
  • Soldering machines
  • Face masks
  • Desktop computers
  • Welding torch tips
  • Resistance welding machines
  • Resistance welding guns
  • Single-cut mill saw files
  • Workpiece positioning jigs
  • Walk-behind lift trucks
  • Wire brushes
  • Layout squares
  • Slip joint pliers
  • Safety gloves
  • Power hoists
  • Product loading equipment
  • Side cutting pliers
  • Brazing robots
  • Welding electrodes
  • Hydraulic winches
  • Dial calipers
  • Welding tip cleaning files
  • Portable welding machines
  • Ball peen hammers
  • Adjustable widemouth pliers
  • Cold-welding machines
  • Vise grip pliers
  • Safety goggles
  • Heating furnaces
  • Welding helmets
  • Laser-beam machines
  • Soldering robots
  • Vernier micrometers

Alternative Job Titles