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Automation Risk Analysis

Will “Spot Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Spot Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Spot Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Load or feed workpieces into welding machines to join or bond components.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Start, monitor, and adjust robotic welding production lines.

  • Anneal finished workpieces to relieve internal stress.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Record operational information on specified production reports.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Tend auxiliary equipment used in welding processes.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

Technologies & Software

  • Microsoft Windows
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  • Siemens Industrial AI
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  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Claude (Anthropic)
  • Microsoft Excel
  • Chipping hammers
  • Welding tip dressers
  • Layout squares
  • Power hoists
  • Gas welding torches
  • Heating furnaces
  • Computerized numerical control CNC oxy-fuel systems
  • Workpiece positioning jigs
  • Hydraulic booms
  • Claw hammers
  • Portable welding machines
  • Safety goggles
  • Brazing robots
  • Laser-beam machines
  • Arc welding equipment
  • Walk-behind lift trucks
  • C clamps
  • Dial calipers
  • Single-cut mill saw files
  • Resistance welding machines
  • Safety gloves
  • Cold-welding machines
  • Soldering robots
  • Micrometers
  • Magnifiers
  • Outside micrometer calipers
  • Welding tip cleaning files
  • Undercut gauges
  • Bench vises
  • Welding helmets
  • Resistance welding guns
  • Vise grip pliers
  • Hydraulic winches
  • Brazing machines
  • Slip joint pliers
  • Desktop computers
  • Tungsten inert gas TIG welding equipment
  • Adjustable widemouth pliers
  • Ball peen hammers
  • Fillet weld gauges
  • Face masks
  • Rulers
  • Spot welding guns
  • Welding robots
  • Welding torch tips
  • Center punches
  • Tongs
  • Hand scrapers
  • Side cutting pliers
  • Hand clamps
  • Soldering machines
  • Power grinders
  • Diffusion-welding machines
  • Welding electrodes
  • Product loading equipment
  • Vernier micrometers
  • Measuring tapes
  • Laser cutters
  • Wire brushes

Alternative Job Titles