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Automation Risk Analysis

Will “Welding Technician (Welding Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Technician (Welding Tech)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Technician (Welding Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Load or feed workpieces into welding machines to join or bond components.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Anneal finished workpieces to relieve internal stress.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Give directions to other workers regarding machine set-up and use.

  • Tend auxiliary equipment used in welding processes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

Technologies & Software

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  • Claude (Anthropic)
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  • Tool center point TCP setting software
  • Qwen (Alibaba)
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  • ABB AI Robotics
  • Linux
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  • Microsoft Word
  • Grok (xAI)
  • Enterprise resource planning ERP software
  • Nova (Amazon)
  • Microsoft Outlook
  • Microsoft Windows
  • Word processing software
  • ChatGPT (OpenAI)
  • Brazing robots
  • Resistance welding machines
  • Power grinders
  • Soldering robots
  • Hydraulic winches
  • Safety goggles
  • Hand scrapers
  • Measuring tapes
  • Spot welding guns
  • Vernier micrometers
  • Hand clamps
  • Product loading equipment
  • Face masks
  • Welding tip cleaning files
  • Laser-beam machines
  • Adjustable widemouth pliers
  • Soldering machines
  • Welding robots
  • Chipping hammers
  • Brazing machines
  • Welding tip dressers
  • Rulers
  • Claw hammers
  • Hydraulic booms
  • Arc welding equipment
  • Portable welding machines
  • Bench vises
  • Desktop computers
  • Welding torch tips
  • Gas welding torches
  • Heating furnaces
  • Safety gloves
  • Layout squares
  • Wire brushes
  • Laser cutters
  • Single-cut mill saw files
  • Cold-welding machines
  • Fillet weld gauges
  • Slip joint pliers
  • Diffusion-welding machines
  • Micrometers
  • Workpiece positioning jigs
  • Resistance welding guns
  • Power hoists
  • C clamps
  • Center punches
  • Computerized numerical control CNC oxy-fuel systems
  • Vise grip pliers
  • Undercut gauges
  • Magnifiers
  • Tongs
  • Welding helmets
  • Ball peen hammers
  • Welding electrodes
  • Outside micrometer calipers
  • Tungsten inert gas TIG welding equipment
  • Side cutting pliers
  • Dial calipers
  • Walk-behind lift trucks

Alternative Job Titles