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Automation Risk Analysis

Will “Electron Beam Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Electron Beam Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Electron Beam Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Anneal finished workpieces to relieve internal stress.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Tend auxiliary equipment used in welding processes.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Record operational information on specified production reports.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Load or feed workpieces into welding machines to join or bond components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

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  • Side cutting pliers
  • Product loading equipment
  • Laser cutters
  • Slip joint pliers
  • Dial calipers
  • Gas welding torches
  • Portable welding machines
  • Cold-welding machines
  • Face masks
  • Hand clamps
  • Center punches
  • Soldering machines
  • Hand scrapers
  • Soldering robots
  • Single-cut mill saw files
  • Micrometers
  • Vise grip pliers
  • Tungsten inert gas TIG welding equipment
  • Bench vises
  • C clamps
  • Desktop computers
  • Heating furnaces
  • Diffusion-welding machines
  • Ball peen hammers
  • Hydraulic booms
  • Chipping hammers
  • Vernier micrometers
  • Wire brushes
  • Brazing machines
  • Welding helmets
  • Laser-beam machines
  • Spot welding guns
  • Magnifiers
  • Adjustable widemouth pliers
  • Brazing robots
  • Workpiece positioning jigs
  • Hydraulic winches
  • Welding robots
  • Walk-behind lift trucks
  • Safety gloves
  • Welding electrodes
  • Layout squares
  • Resistance welding machines
  • Welding tip dressers
  • Power hoists
  • Claw hammers
  • Undercut gauges
  • Power grinders
  • Arc welding equipment
  • Fillet weld gauges
  • Computerized numerical control CNC oxy-fuel systems
  • Tongs
  • Measuring tapes
  • Resistance welding guns
  • Welding torch tips
  • Welding tip cleaning files
  • Rulers
  • Outside micrometer calipers
  • Safety goggles

Alternative Job Titles