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Automation Risk Analysis

Will “Electron Beam Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Electron Beam Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Electron Beam Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Anneal finished workpieces to relieve internal stress.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Load or feed workpieces into welding machines to join or bond components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Tend auxiliary equipment used in welding processes.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Start, monitor, and adjust robotic welding production lines.

  • Record operational information on specified production reports.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

Technologies & Software

  • Spreadsheet software
  • Grok (xAI)
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Claude (Anthropic)
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • DeepSeek
  • Tool center point TCP setting software
  • Rockwell Automation AI
  • Microsoft Excel
  • Microsoft Outlook
  • Microsoft Windows
  • Nova (Amazon)
  • SAP software
  • Cognex Vision AI
  • Linux
  • Kimi (Moonshot AI)
  • Word processing software
  • Email software
  • Enterprise resource planning ERP software
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Sight Machine AI
  • Microsoft Word
  • Microsoft PowerPoint
  • Microsoft Office software
  • Soldering robots
  • Measuring tapes
  • Hydraulic winches
  • Workpiece positioning jigs
  • Bench vises
  • Rulers
  • Wire brushes
  • Dial calipers
  • Single-cut mill saw files
  • Tungsten inert gas TIG welding equipment
  • Layout squares
  • Safety gloves
  • Welding helmets
  • Side cutting pliers
  • Product loading equipment
  • Outside micrometer calipers
  • Safety goggles
  • Center punches
  • Power hoists
  • Vernier micrometers
  • Claw hammers
  • Resistance welding guns
  • Laser-beam machines
  • Heating furnaces
  • Arc welding equipment
  • Hydraulic booms
  • Chipping hammers
  • Welding torch tips
  • Welding robots
  • Desktop computers
  • Computerized numerical control CNC oxy-fuel systems
  • Undercut gauges
  • Brazing robots
  • Welding tip dressers
  • Adjustable widemouth pliers
  • Brazing machines
  • Power grinders
  • Hand scrapers
  • Cold-welding machines
  • C clamps
  • Laser cutters
  • Ball peen hammers
  • Resistance welding machines
  • Gas welding torches
  • Hand clamps
  • Portable welding machines
  • Welding electrodes
  • Magnifiers
  • Welding tip cleaning files
  • Soldering machines
  • Spot welding guns
  • Slip joint pliers
  • Walk-behind lift trucks
  • Fillet weld gauges
  • Tongs
  • Diffusion-welding machines
  • Face masks
  • Vise grip pliers
  • Micrometers

Alternative Job Titles