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Automation Risk Analysis

Will “Reserve Tube Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Reserve Tube Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Reserve Tube Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Give directions to other workers regarding machine set-up and use.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Record operational information on specified production reports.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Load or feed workpieces into welding machines to join or bond components.

  • Anneal finished workpieces to relieve internal stress.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Start, monitor, and adjust robotic welding production lines.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

Technologies & Software

  • Microsoft Word
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  • Gemini (Google)
  • Siemens Industrial AI
  • Microsoft Windows
  • Rockwell Automation AI
  • DeepSeek
  • ChatGPT (OpenAI)
  • Enterprise resource planning ERP software
  • ABB AI Robotics
  • SAP software
  • Grok (xAI)
  • Llama (Meta)
  • Email software
  • Qwen (Alibaba)
  • Cognex Vision AI
  • Microsoft Outlook
  • Linux
  • Sight Machine AI
  • Tool center point TCP setting software
  • Spreadsheet software
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Microsoft PowerPoint
  • Word processing software
  • Rulers
  • Product loading equipment
  • Outside micrometer calipers
  • Safety gloves
  • Resistance welding machines
  • Portable welding machines
  • Slip joint pliers
  • Laser-beam machines
  • Arc welding equipment
  • Layout squares
  • C clamps
  • Power grinders
  • Walk-behind lift trucks
  • Spot welding guns
  • Side cutting pliers
  • Hand clamps
  • Welding robots
  • Dial calipers
  • Welding torch tips
  • Computerized numerical control CNC oxy-fuel systems
  • Vernier micrometers
  • Ball peen hammers
  • Face masks
  • Welding helmets
  • Welding tip dressers
  • Workpiece positioning jigs
  • Tongs
  • Undercut gauges
  • Cold-welding machines
  • Power hoists
  • Vise grip pliers
  • Measuring tapes
  • Brazing machines
  • Hand scrapers
  • Desktop computers
  • Welding electrodes
  • Magnifiers
  • Soldering machines
  • Single-cut mill saw files
  • Tungsten inert gas TIG welding equipment
  • Laser cutters
  • Diffusion-welding machines
  • Brazing robots
  • Fillet weld gauges
  • Hydraulic winches
  • Chipping hammers
  • Welding tip cleaning files
  • Micrometers
  • Claw hammers
  • Adjustable widemouth pliers
  • Resistance welding guns
  • Bench vises
  • Heating furnaces
  • Safety goggles
  • Hydraulic booms
  • Soldering robots
  • Wire brushes
  • Gas welding torches
  • Center punches

Alternative Job Titles