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Automation Risk Analysis

Will “Arc Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Arc Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Arc Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Start, monitor, and adjust robotic welding production lines.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Load or feed workpieces into welding machines to join or bond components.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Record operational information on specified production reports.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Tend auxiliary equipment used in welding processes.

Technologies & Software

  • Nova (Amazon)
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  • ABB AI Robotics
  • Sight Machine AI
  • Gemini (Google)
  • Rockwell Automation AI
  • SAP software
  • Llama (Meta)
  • Microsoft PowerPoint
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  • Linux
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  • DeepSeek
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Microsoft Excel
  • Microsoft Office software
  • Spreadsheet software
  • Kimi (Moonshot AI)
  • Word processing software
  • Microsoft Outlook
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Power grinders
  • Safety goggles
  • Hydraulic winches
  • Brazing robots
  • Welding tip cleaning files
  • Walk-behind lift trucks
  • Layout squares
  • Resistance welding machines
  • Vernier micrometers
  • Workpiece positioning jigs
  • Gas welding torches
  • Welding torch tips
  • Spot welding guns
  • Desktop computers
  • Computerized numerical control CNC oxy-fuel systems
  • Laser cutters
  • Micrometers
  • Welding electrodes
  • Laser-beam machines
  • Heating furnaces
  • Cold-welding machines
  • Hand clamps
  • Center punches
  • Adjustable widemouth pliers
  • Hydraulic booms
  • Fillet weld gauges
  • Rulers
  • Power hoists
  • Face masks
  • Magnifiers
  • Resistance welding guns
  • Portable welding machines
  • Dial calipers
  • Tongs
  • Bench vises
  • Slip joint pliers
  • C clamps
  • Undercut gauges
  • Soldering machines
  • Welding helmets
  • Diffusion-welding machines
  • Product loading equipment
  • Welding tip dressers
  • Tungsten inert gas TIG welding equipment
  • Brazing machines
  • Safety gloves
  • Ball peen hammers
  • Welding robots
  • Wire brushes
  • Side cutting pliers
  • Hand scrapers
  • Vise grip pliers
  • Chipping hammers
  • Measuring tapes
  • Soldering robots
  • Claw hammers
  • Outside micrometer calipers
  • Single-cut mill saw files
  • Arc welding equipment

Alternative Job Titles