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Automation Risk Analysis

Will “Arc Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Arc Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Arc Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Tend auxiliary equipment used in welding processes.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Give directions to other workers regarding machine set-up and use.

  • Load or feed workpieces into welding machines to join or bond components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Record operational information on specified production reports.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Start, monitor, and adjust robotic welding production lines.

Technologies & Software

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  • Microsoft PowerPoint
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  • Microsoft Office software
  • Linux
  • Gemini (Google)
  • Sight Machine AI
  • Tool center point TCP setting software
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Nova (Amazon)
  • Rockwell Automation AI
  • Email software
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Word processing software
  • SAP software
  • Microsoft Outlook
  • Claude (Anthropic)
  • Microsoft Excel
  • DeepSeek
  • Dial calipers
  • Bench vises
  • Welding tip cleaning files
  • Computerized numerical control CNC oxy-fuel systems
  • Safety gloves
  • Hand scrapers
  • Face masks
  • Safety goggles
  • Resistance welding guns
  • Workpiece positioning jigs
  • Diffusion-welding machines
  • Chipping hammers
  • Gas welding torches
  • Hand clamps
  • Center punches
  • Portable welding machines
  • Layout squares
  • Wire brushes
  • Welding robots
  • Laser-beam machines
  • Brazing robots
  • Tongs
  • Product loading equipment
  • Rulers
  • Ball peen hammers
  • Desktop computers
  • Laser cutters
  • Measuring tapes
  • C clamps
  • Welding electrodes
  • Tungsten inert gas TIG welding equipment
  • Side cutting pliers
  • Magnifiers
  • Welding helmets
  • Soldering machines
  • Hydraulic booms
  • Spot welding guns
  • Vise grip pliers
  • Single-cut mill saw files
  • Resistance welding machines
  • Outside micrometer calipers
  • Power grinders
  • Brazing machines
  • Vernier micrometers
  • Adjustable widemouth pliers
  • Arc welding equipment
  • Walk-behind lift trucks
  • Welding torch tips
  • Claw hammers
  • Fillet weld gauges
  • Power hoists
  • Slip joint pliers
  • Micrometers
  • Heating furnaces
  • Undercut gauges
  • Soldering robots
  • Welding tip dressers
  • Hydraulic winches
  • Cold-welding machines

Alternative Job Titles