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Automation Risk Analysis

Will “Machine Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Machine Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Machine Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Load or feed workpieces into welding machines to join or bond components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Record operational information on specified production reports.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Give directions to other workers regarding machine set-up and use.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Tend auxiliary equipment used in welding processes.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Anneal finished workpieces to relieve internal stress.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

Technologies & Software

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  • Microsoft PowerPoint
  • Gemini (Google)
  • Email software
  • Kimi (Moonshot AI)
  • Microsoft Windows
  • ABB AI Robotics
  • Microsoft Excel
  • Sight Machine AI
  • Enterprise resource planning ERP software
  • Grok (xAI)
  • Tool center point TCP setting software
  • SAP software
  • Siemens Industrial AI
  • Linux
  • Computerized numerical control CNC oxy-fuel systems
  • Laser-beam machines
  • Power grinders
  • Micrometers
  • Wire brushes
  • Side cutting pliers
  • Portable welding machines
  • Resistance welding machines
  • Vise grip pliers
  • Hydraulic winches
  • C clamps
  • Spot welding guns
  • Tongs
  • Welding torch tips
  • Brazing robots
  • Single-cut mill saw files
  • Center punches
  • Diffusion-welding machines
  • Hand scrapers
  • Safety goggles
  • Dial calipers
  • Measuring tapes
  • Adjustable widemouth pliers
  • Ball peen hammers
  • Power hoists
  • Vernier micrometers
  • Bench vises
  • Product loading equipment
  • Walk-behind lift trucks
  • Rulers
  • Soldering robots
  • Cold-welding machines
  • Gas welding torches
  • Welding helmets
  • Chipping hammers
  • Safety gloves
  • Hand clamps
  • Outside micrometer calipers
  • Soldering machines
  • Welding tip cleaning files
  • Welding tip dressers
  • Arc welding equipment
  • Slip joint pliers
  • Tungsten inert gas TIG welding equipment
  • Laser cutters
  • Face masks
  • Workpiece positioning jigs
  • Heating furnaces
  • Brazing machines
  • Hydraulic booms
  • Resistance welding guns
  • Welding electrodes
  • Desktop computers
  • Layout squares
  • Magnifiers
  • Undercut gauges
  • Welding robots
  • Fillet weld gauges
  • Claw hammers

Alternative Job Titles