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Automation Risk Analysis

Will “Machine Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Machine Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Machine Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Record operational information on specified production reports.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Tend auxiliary equipment used in welding processes.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Anneal finished workpieces to relieve internal stress.

  • Load or feed workpieces into welding machines to join or bond components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

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  • Safety gloves
  • Claw hammers
  • Tongs
  • Brazing machines
  • Outside micrometer calipers
  • Workpiece positioning jigs
  • Welding helmets
  • Laser-beam machines
  • Bench vises
  • Hydraulic booms
  • Power grinders
  • Face masks
  • Micrometers
  • Rulers
  • Portable welding machines
  • Ball peen hammers
  • Measuring tapes
  • Cold-welding machines
  • Product loading equipment
  • Desktop computers
  • Single-cut mill saw files
  • Resistance welding guns
  • Power hoists
  • Slip joint pliers
  • Undercut gauges
  • Fillet weld gauges
  • Welding electrodes
  • Layout squares
  • Dial calipers
  • Hydraulic winches
  • Safety goggles
  • Brazing robots
  • C clamps
  • Magnifiers
  • Side cutting pliers
  • Computerized numerical control CNC oxy-fuel systems
  • Arc welding equipment
  • Hand clamps
  • Wire brushes
  • Welding robots
  • Welding tip dressers
  • Vernier micrometers
  • Chipping hammers
  • Tungsten inert gas TIG welding equipment
  • Adjustable widemouth pliers
  • Resistance welding machines
  • Center punches
  • Welding torch tips
  • Walk-behind lift trucks
  • Soldering robots
  • Hand scrapers
  • Diffusion-welding machines
  • Heating furnaces
  • Laser cutters
  • Welding tip cleaning files
  • Gas welding torches
  • Vise grip pliers
  • Soldering machines
  • Spot welding guns

Alternative Job Titles