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Automation Risk Analysis

Will “Welding Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Anneal finished workpieces to relieve internal stress.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Give directions to other workers regarding machine set-up and use.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Record operational information on specified production reports.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Tend auxiliary equipment used in welding processes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

Technologies & Software

  • Qwen (Alibaba)
  • Nova (Amazon)
  • Microsoft Windows
  • ABB AI Robotics
  • Word processing software
  • Grok (xAI)
  • Microsoft Office software
  • Siemens Industrial AI
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Microsoft Outlook
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Email software
  • Microsoft Excel
  • Spreadsheet software
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Linux
  • Gemini (Google)
  • Microsoft Word
  • DeepSeek
  • Tool center point TCP setting software
  • Enterprise resource planning ERP software
  • Microsoft PowerPoint
  • SAP software
  • Diffusion-welding machines
  • Soldering machines
  • Adjustable widemouth pliers
  • Rulers
  • Wire brushes
  • Power grinders
  • Welding tip cleaning files
  • Welding robots
  • Laser-beam machines
  • Safety gloves
  • Laser cutters
  • Product loading equipment
  • Brazing robots
  • Welding electrodes
  • Welding torch tips
  • Portable welding machines
  • Desktop computers
  • Welding tip dressers
  • Single-cut mill saw files
  • Hydraulic booms
  • Power hoists
  • Layout squares
  • Claw hammers
  • Workpiece positioning jigs
  • Fillet weld gauges
  • Tongs
  • Gas welding torches
  • Resistance welding guns
  • Magnifiers
  • Walk-behind lift trucks
  • Bench vises
  • Brazing machines
  • Hydraulic winches
  • Soldering robots
  • Resistance welding machines
  • Face masks
  • Undercut gauges
  • Hand clamps
  • Cold-welding machines
  • Heating furnaces
  • Chipping hammers
  • Safety goggles
  • C clamps
  • Side cutting pliers
  • Micrometers
  • Tungsten inert gas TIG welding equipment
  • Spot welding guns
  • Computerized numerical control CNC oxy-fuel systems
  • Hand scrapers
  • Vernier micrometers
  • Ball peen hammers
  • Center punches
  • Slip joint pliers
  • Welding helmets
  • Vise grip pliers
  • Dial calipers
  • Arc welding equipment
  • Measuring tapes
  • Outside micrometer calipers

Alternative Job Titles