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Automation Risk Analysis

Will “Welding Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Give directions to other workers regarding machine set-up and use.

  • Tend auxiliary equipment used in welding processes.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Load or feed workpieces into welding machines to join or bond components.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Anneal finished workpieces to relieve internal stress.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Record operational information on specified production reports.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

Technologies & Software

  • Microsoft Outlook
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  • Sight Machine AI
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  • Nova (Amazon)
  • ChatGPT (OpenAI)
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  • Claude (Anthropic)
  • Microsoft PowerPoint
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  • Cognex Vision AI
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  • Rockwell Automation AI
  • Grok (xAI)
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  • Mistral (Mistral AI)
  • Email software
  • Linux
  • Microsoft Word
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Dial calipers
  • Laser-beam machines
  • Adjustable widemouth pliers
  • Fillet weld gauges
  • Arc welding equipment
  • Side cutting pliers
  • Power grinders
  • Welding tip cleaning files
  • Brazing robots
  • Hand clamps
  • Laser cutters
  • Slip joint pliers
  • Bench vises
  • Micrometers
  • Cold-welding machines
  • C clamps
  • Diffusion-welding machines
  • Magnifiers
  • Welding torch tips
  • Undercut gauges
  • Spot welding guns
  • Hydraulic booms
  • Hand scrapers
  • Vernier micrometers
  • Computerized numerical control CNC oxy-fuel systems
  • Soldering machines
  • Ball peen hammers
  • Hydraulic winches
  • Safety gloves
  • Portable welding machines
  • Soldering robots
  • Resistance welding machines
  • Welding tip dressers
  • Center punches
  • Single-cut mill saw files
  • Outside micrometer calipers
  • Tungsten inert gas TIG welding equipment
  • Workpiece positioning jigs
  • Face masks
  • Gas welding torches
  • Brazing machines
  • Welding robots
  • Product loading equipment
  • Desktop computers
  • Claw hammers
  • Heating furnaces
  • Tongs
  • Welding helmets
  • Vise grip pliers
  • Welding electrodes
  • Layout squares
  • Measuring tapes
  • Wire brushes
  • Power hoists
  • Chipping hammers
  • Rulers
  • Walk-behind lift trucks
  • Safety goggles
  • Resistance welding guns

Alternative Job Titles