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Automation Risk Analysis

Will “Friction Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Friction Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Friction Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Record operational information on specified production reports.

  • Start, monitor, and adjust robotic welding production lines.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Load or feed workpieces into welding machines to join or bond components.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Anneal finished workpieces to relieve internal stress.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Tend auxiliary equipment used in welding processes.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

Technologies & Software

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  • Claude (Anthropic)
  • Spreadsheet software
  • Word processing software
  • Microsoft Word
  • Tool center point TCP setting software
  • Rockwell Automation AI
  • Microsoft Excel
  • Email software
  • Microsoft Office software
  • Mistral (Mistral AI)
  • DeepSeek
  • SAP software
  • Microsoft Outlook
  • Siemens Industrial AI
  • Sight Machine AI
  • Enterprise resource planning ERP software
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Microsoft Windows
  • Grok (xAI)
  • Cognex Vision AI
  • Qwen (Alibaba)
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Safety gloves
  • Single-cut mill saw files
  • Hand clamps
  • Desktop computers
  • Fillet weld gauges
  • Dial calipers
  • Undercut gauges
  • Welding tip dressers
  • Spot welding guns
  • Brazing machines
  • Resistance welding machines
  • Hydraulic winches
  • Cold-welding machines
  • Heating furnaces
  • Laser-beam machines
  • Welding electrodes
  • Workpiece positioning jigs
  • Tungsten inert gas TIG welding equipment
  • Slip joint pliers
  • Tongs
  • Brazing robots
  • Product loading equipment
  • C clamps
  • Laser cutters
  • Power grinders
  • Chipping hammers
  • Welding helmets
  • Walk-behind lift trucks
  • Diffusion-welding machines
  • Claw hammers
  • Resistance welding guns
  • Side cutting pliers
  • Wire brushes
  • Measuring tapes
  • Layout squares
  • Bench vises
  • Portable welding machines
  • Vise grip pliers
  • Power hoists
  • Welding robots
  • Soldering machines
  • Soldering robots
  • Welding tip cleaning files
  • Arc welding equipment
  • Hydraulic booms
  • Hand scrapers
  • Gas welding torches
  • Welding torch tips
  • Rulers
  • Vernier micrometers
  • Magnifiers
  • Face masks
  • Micrometers
  • Ball peen hammers
  • Computerized numerical control CNC oxy-fuel systems
  • Outside micrometer calipers
  • Center punches
  • Adjustable widemouth pliers
  • Safety goggles

Alternative Job Titles