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Automation Risk Analysis

Will “Friction Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Friction Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Friction Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Give directions to other workers regarding machine set-up and use.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Tend auxiliary equipment used in welding processes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Load or feed workpieces into welding machines to join or bond components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Record operational information on specified production reports.

  • Anneal finished workpieces to relieve internal stress.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Start, monitor, and adjust robotic welding production lines.

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  • Claude (Anthropic)
  • Spreadsheet software
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  • Linux
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  • Cognex Vision AI
  • Siemens Industrial AI
  • Ball peen hammers
  • Brazing robots
  • Single-cut mill saw files
  • Welding tip dressers
  • Welding electrodes
  • Power hoists
  • Hydraulic winches
  • Tungsten inert gas TIG welding equipment
  • Measuring tapes
  • Laser-beam machines
  • Welding tip cleaning files
  • Hand scrapers
  • Diffusion-welding machines
  • Power grinders
  • Safety goggles
  • Brazing machines
  • Vise grip pliers
  • Resistance welding machines
  • Workpiece positioning jigs
  • Soldering machines
  • Gas welding torches
  • Micrometers
  • Side cutting pliers
  • Welding helmets
  • Laser cutters
  • C clamps
  • Soldering robots
  • Welding torch tips
  • Center punches
  • Arc welding equipment
  • Slip joint pliers
  • Wire brushes
  • Hydraulic booms
  • Resistance welding guns
  • Face masks
  • Heating furnaces
  • Computerized numerical control CNC oxy-fuel systems
  • Rulers
  • Chipping hammers
  • Dial calipers
  • Undercut gauges
  • Vernier micrometers
  • Claw hammers
  • Magnifiers
  • Layout squares
  • Cold-welding machines
  • Adjustable widemouth pliers
  • Spot welding guns
  • Fillet weld gauges
  • Walk-behind lift trucks
  • Welding robots
  • Hand clamps
  • Safety gloves
  • Product loading equipment
  • Outside micrometer calipers
  • Tongs
  • Desktop computers
  • Portable welding machines
  • Bench vises

Alternative Job Titles