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Automation Risk Analysis

Will “Friction Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Friction Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Friction Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Load or feed workpieces into welding machines to join or bond components.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Start, monitor, and adjust robotic welding production lines.

  • Tend auxiliary equipment used in welding processes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Record operational information on specified production reports.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Remove completed workpieces or parts from machinery, using hand tools.

Technologies & Software

  • ChatGPT (OpenAI)
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  • Cognex Vision AI
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  • Siemens Industrial AI
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  • Qwen (Alibaba)
  • Linux
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Sight Machine AI
  • Llama (Meta)
  • ABB AI Robotics
  • Enterprise resource planning ERP software
  • Microsoft Office software
  • Microsoft Windows
  • Spreadsheet software
  • Tool center point TCP setting software
  • Claude (Anthropic)
  • SAP software
  • DeepSeek
  • Gemini (Google)
  • Email software
  • Microsoft PowerPoint
  • Grok (xAI)
  • Microsoft Outlook
  • Soldering machines
  • Bench vises
  • Wire brushes
  • Welding torch tips
  • Computerized numerical control CNC oxy-fuel systems
  • Adjustable widemouth pliers
  • Hand scrapers
  • Welding robots
  • Safety gloves
  • Tungsten inert gas TIG welding equipment
  • Laser cutters
  • Cold-welding machines
  • Vise grip pliers
  • Slip joint pliers
  • Welding helmets
  • Single-cut mill saw files
  • Portable welding machines
  • C clamps
  • Power grinders
  • Dial calipers
  • Fillet weld gauges
  • Arc welding equipment
  • Laser-beam machines
  • Outside micrometer calipers
  • Welding tip cleaning files
  • Resistance welding guns
  • Walk-behind lift trucks
  • Ball peen hammers
  • Diffusion-welding machines
  • Desktop computers
  • Brazing robots
  • Tongs
  • Welding electrodes
  • Face masks
  • Heating furnaces
  • Measuring tapes
  • Safety goggles
  • Power hoists
  • Micrometers
  • Product loading equipment
  • Brazing machines
  • Hand clamps
  • Chipping hammers
  • Hydraulic winches
  • Claw hammers
  • Layout squares
  • Gas welding torches
  • Hydraulic booms
  • Center punches
  • Welding tip dressers
  • Side cutting pliers
  • Magnifiers
  • Vernier micrometers
  • Resistance welding machines
  • Soldering robots
  • Rulers
  • Spot welding guns
  • Undercut gauges
  • Workpiece positioning jigs

Alternative Job Titles