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Automation Risk Analysis

Will “Reflow Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Reflow Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Reflow Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Give directions to other workers regarding machine set-up and use.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Record operational information on specified production reports.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Anneal finished workpieces to relieve internal stress.

Technologies & Software

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  • Grok (xAI)
  • Microsoft Office software
  • Spreadsheet software
  • Rockwell Automation AI
  • Word processing software
  • Gemini (Google)
  • Sight Machine AI
  • SAP software
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Microsoft Word
  • Enterprise resource planning ERP software
  • Siemens Industrial AI
  • Tool center point TCP setting software
  • Microsoft PowerPoint
  • DeepSeek
  • Email software
  • Mistral (Mistral AI)
  • Linux
  • Microsoft Outlook
  • Microsoft Excel
  • Vise grip pliers
  • Slip joint pliers
  • Fillet weld gauges
  • Brazing machines
  • Spot welding guns
  • Hand scrapers
  • Outside micrometer calipers
  • Hydraulic booms
  • Dial calipers
  • Welding robots
  • Diffusion-welding machines
  • Hydraulic winches
  • Layout squares
  • Resistance welding machines
  • Cold-welding machines
  • Safety goggles
  • Welding tip cleaning files
  • Micrometers
  • Wire brushes
  • Heating furnaces
  • Undercut gauges
  • Laser-beam machines
  • Bench vises
  • Power grinders
  • Laser cutters
  • Desktop computers
  • Magnifiers
  • Welding torch tips
  • Hand clamps
  • Vernier micrometers
  • C clamps
  • Product loading equipment
  • Center punches
  • Tungsten inert gas TIG welding equipment
  • Claw hammers
  • Ball peen hammers
  • Tongs
  • Rulers
  • Brazing robots
  • Workpiece positioning jigs
  • Soldering robots
  • Welding electrodes
  • Resistance welding guns
  • Measuring tapes
  • Adjustable widemouth pliers
  • Power hoists
  • Welding tip dressers
  • Welding helmets
  • Soldering machines
  • Chipping hammers
  • Walk-behind lift trucks
  • Safety gloves
  • Arc welding equipment
  • Portable welding machines
  • Side cutting pliers
  • Gas welding torches
  • Computerized numerical control CNC oxy-fuel systems
  • Single-cut mill saw files
  • Face masks

Alternative Job Titles