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Automation Risk Analysis

Will “Reflow Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Reflow Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Reflow Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Give directions to other workers regarding machine set-up and use.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Tend auxiliary equipment used in welding processes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Anneal finished workpieces to relieve internal stress.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Load or feed workpieces into welding machines to join or bond components.

  • Record operational information on specified production reports.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Start, monitor, and adjust robotic welding production lines.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

Technologies & Software

  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Grok (xAI)
  • Cognex Vision AI
  • Microsoft Word
  • Qwen (Alibaba)
  • Word processing software
  • Rockwell Automation AI
  • Enterprise resource planning ERP software
  • Email software
  • Tool center point TCP setting software
  • Llama (Meta)
  • Microsoft Outlook
  • Microsoft Office software
  • Microsoft PowerPoint
  • Microsoft Windows
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Gemini (Google)
  • Sight Machine AI
  • Spreadsheet software
  • SAP software
  • Linux
  • ABB AI Robotics
  • DeepSeek
  • Microsoft Excel
  • Soldering machines
  • Welding tip cleaning files
  • Hydraulic booms
  • Outside micrometer calipers
  • Power hoists
  • Gas welding torches
  • Ball peen hammers
  • Brazing robots
  • Laser cutters
  • Welding robots
  • Welding helmets
  • Safety gloves
  • Slip joint pliers
  • Dial calipers
  • Bench vises
  • Side cutting pliers
  • Layout squares
  • Undercut gauges
  • Claw hammers
  • Soldering robots
  • Safety goggles
  • Adjustable widemouth pliers
  • Computerized numerical control CNC oxy-fuel systems
  • Resistance welding guns
  • Heating furnaces
  • Welding torch tips
  • Tungsten inert gas TIG welding equipment
  • Fillet weld gauges
  • Tongs
  • Measuring tapes
  • Hand scrapers
  • Resistance welding machines
  • Center punches
  • Rulers
  • Wire brushes
  • Product loading equipment
  • Workpiece positioning jigs
  • Welding electrodes
  • Vernier micrometers
  • Portable welding machines
  • Arc welding equipment
  • Hydraulic winches
  • Micrometers
  • Laser-beam machines
  • C clamps
  • Diffusion-welding machines
  • Power grinders
  • Face masks
  • Chipping hammers
  • Welding tip dressers
  • Walk-behind lift trucks
  • Spot welding guns
  • Brazing machines
  • Desktop computers
  • Hand clamps
  • Magnifiers
  • Vise grip pliers
  • Single-cut mill saw files
  • Cold-welding machines

Alternative Job Titles