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Automation Risk Analysis

Will “Resistance Machine Welder Setter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Resistance Machine Welder Setter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Resistance Machine Welder Setter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Record operational information on specified production reports.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Load or feed workpieces into welding machines to join or bond components.

  • Anneal finished workpieces to relieve internal stress.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Give directions to other workers regarding machine set-up and use.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Start, monitor, and adjust robotic welding production lines.

Technologies & Software

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  • SAP software
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  • Microsoft Windows
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  • Enterprise resource planning ERP software
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Product loading equipment
  • Measuring tapes
  • Fillet weld gauges
  • Portable welding machines
  • Heating furnaces
  • Welding tip cleaning files
  • C clamps
  • Side cutting pliers
  • Tungsten inert gas TIG welding equipment
  • Claw hammers
  • Diffusion-welding machines
  • Walk-behind lift trucks
  • Chipping hammers
  • Bench vises
  • Layout squares
  • Gas welding torches
  • Slip joint pliers
  • Computerized numerical control CNC oxy-fuel systems
  • Welding robots
  • Laser-beam machines
  • Tongs
  • Hydraulic winches
  • Welding electrodes
  • Hand clamps
  • Spot welding guns
  • Power hoists
  • Resistance welding guns
  • Workpiece positioning jigs
  • Outside micrometer calipers
  • Welding helmets
  • Dial calipers
  • Center punches
  • Safety gloves
  • Wire brushes
  • Rulers
  • Arc welding equipment
  • Welding torch tips
  • Soldering robots
  • Magnifiers
  • Brazing robots
  • Vernier micrometers
  • Micrometers
  • Adjustable widemouth pliers
  • Desktop computers
  • Hydraulic booms
  • Vise grip pliers
  • Resistance welding machines
  • Welding tip dressers
  • Brazing machines
  • Hand scrapers
  • Safety goggles
  • Cold-welding machines
  • Single-cut mill saw files
  • Power grinders
  • Ball peen hammers
  • Soldering machines
  • Undercut gauges
  • Laser cutters
  • Face masks

Alternative Job Titles