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Automation Risk Analysis

Will “Friction Welding Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Friction Welding Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Friction Welding Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Tend auxiliary equipment used in welding processes.

  • Start, monitor, and adjust robotic welding production lines.

  • Record operational information on specified production reports.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Anneal finished workpieces to relieve internal stress.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

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  • Wire brushes
  • Brazing machines
  • Diffusion-welding machines
  • Side cutting pliers
  • Bench vises
  • Claw hammers
  • Hydraulic winches
  • Welding torch tips
  • Welding helmets
  • Dial calipers
  • Hydraulic booms
  • Outside micrometer calipers
  • Workpiece positioning jigs
  • Spot welding guns
  • Hand clamps
  • Power hoists
  • Vise grip pliers
  • Soldering robots
  • Fillet weld gauges
  • Magnifiers
  • Computerized numerical control CNC oxy-fuel systems
  • Welding electrodes
  • Tungsten inert gas TIG welding equipment
  • Heating furnaces
  • Walk-behind lift trucks
  • Layout squares
  • Laser cutters
  • Tongs
  • Adjustable widemouth pliers
  • Safety gloves
  • Product loading equipment
  • Resistance welding guns
  • Ball peen hammers
  • Portable welding machines
  • Rulers
  • Cold-welding machines
  • Soldering machines
  • Safety goggles
  • Hand scrapers
  • Welding tip dressers
  • Undercut gauges
  • Single-cut mill saw files
  • Power grinders
  • Welding robots
  • C clamps
  • Vernier micrometers
  • Desktop computers
  • Measuring tapes
  • Brazing robots
  • Micrometers
  • Laser-beam machines
  • Welding tip cleaning files
  • Resistance welding machines
  • Center punches
  • Gas welding torches
  • Face masks
  • Chipping hammers
  • Arc welding equipment
  • Slip joint pliers

Alternative Job Titles