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Automation Risk Analysis

Will “Machine Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Machine Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Machine Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Record operational information on specified production reports.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Start, monitor, and adjust robotic welding production lines.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Load or feed workpieces into welding machines to join or bond components.

  • Tend auxiliary equipment used in welding processes.

  • Anneal finished workpieces to relieve internal stress.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

Technologies & Software

  • Sight Machine AI
  • Grok (xAI)
  • Rockwell Automation AI
  • Microsoft Windows
  • Kimi (Moonshot AI)
  • Email software
  • Linux
  • ABB AI Robotics
  • SAP software
  • Tool center point TCP setting software
  • Microsoft Excel
  • Siemens Industrial AI
  • Cognex Vision AI
  • Enterprise resource planning ERP software
  • Qwen (Alibaba)
  • Spreadsheet software
  • DeepSeek
  • Microsoft Outlook
  • Microsoft Office software
  • Gemini (Google)
  • Microsoft Word
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Word processing software
  • ChatGPT (OpenAI)
  • Magnifiers
  • Computerized numerical control CNC oxy-fuel systems
  • Heating furnaces
  • Soldering machines
  • Welding torch tips
  • Undercut gauges
  • Welding tip dressers
  • Product loading equipment
  • Arc welding equipment
  • Welding robots
  • Slip joint pliers
  • Layout squares
  • Hand clamps
  • Dial calipers
  • Power hoists
  • Walk-behind lift trucks
  • Measuring tapes
  • Safety goggles
  • Cold-welding machines
  • Welding electrodes
  • Center punches
  • Rulers
  • Bench vises
  • Hydraulic booms
  • Diffusion-welding machines
  • Tongs
  • Brazing machines
  • Safety gloves
  • Single-cut mill saw files
  • Fillet weld gauges
  • Outside micrometer calipers
  • Workpiece positioning jigs
  • Chipping hammers
  • Hydraulic winches
  • Claw hammers
  • Ball peen hammers
  • Face masks
  • Resistance welding machines
  • Tungsten inert gas TIG welding equipment
  • Desktop computers
  • Micrometers
  • Vise grip pliers
  • Adjustable widemouth pliers
  • Soldering robots
  • Wire brushes
  • Welding tip cleaning files
  • Spot welding guns
  • Vernier micrometers
  • Portable welding machines
  • Hand scrapers
  • Side cutting pliers
  • Gas welding torches
  • C clamps
  • Laser-beam machines
  • Laser cutters
  • Brazing robots
  • Resistance welding guns
  • Power grinders
  • Welding helmets

Alternative Job Titles