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Automation Risk Analysis

Will “Manufacturing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Manufacturing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Manufacturing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Record operational information on specified production reports.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Load or feed workpieces into welding machines to join or bond components.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Tend auxiliary equipment used in welding processes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Give directions to other workers regarding machine set-up and use.

  • Anneal finished workpieces to relieve internal stress.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Start, monitor, and adjust robotic welding production lines.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

Technologies & Software

  • Word processing software
  • Qwen (Alibaba)
  • Gemini (Google)
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Email software
  • DeepSeek
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Nova (Amazon)
  • Siemens Industrial AI
  • Microsoft Office software
  • Tool center point TCP setting software
  • SAP software
  • Sight Machine AI
  • Enterprise resource planning ERP software
  • Spreadsheet software
  • Llama (Meta)
  • Grok (xAI)
  • Microsoft Windows
  • Linux
  • Microsoft Word
  • ABB AI Robotics
  • Hand clamps
  • Wire brushes
  • Portable welding machines
  • Walk-behind lift trucks
  • Desktop computers
  • Vernier micrometers
  • Safety gloves
  • Heating furnaces
  • Soldering machines
  • Diffusion-welding machines
  • Hand scrapers
  • Soldering robots
  • Welding torch tips
  • Laser cutters
  • Adjustable widemouth pliers
  • Ball peen hammers
  • Single-cut mill saw files
  • Fillet weld gauges
  • Slip joint pliers
  • Safety goggles
  • Layout squares
  • Arc welding equipment
  • Hydraulic winches
  • Welding robots
  • Computerized numerical control CNC oxy-fuel systems
  • Magnifiers
  • Rulers
  • Center punches
  • Welding helmets
  • Bench vises
  • Brazing robots
  • Side cutting pliers
  • Face masks
  • Brazing machines
  • Resistance welding guns
  • Laser-beam machines
  • Tungsten inert gas TIG welding equipment
  • Welding electrodes
  • Hydraulic booms
  • Chipping hammers
  • Micrometers
  • Workpiece positioning jigs
  • Outside micrometer calipers
  • Power hoists
  • Welding tip dressers
  • Claw hammers
  • Gas welding torches
  • Tongs
  • Resistance welding machines
  • Spot welding guns
  • Measuring tapes
  • Power grinders
  • Welding tip cleaning files
  • Product loading equipment
  • Cold-welding machines
  • Vise grip pliers
  • Dial calipers
  • Undercut gauges
  • C clamps

Alternative Job Titles