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Automation Risk Analysis

Will “Racking Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Racking Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Racking Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Record operational information on specified production reports.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Give directions to other workers regarding machine set-up and use.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Start, monitor, and adjust robotic welding production lines.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Tend auxiliary equipment used in welding processes.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Anneal finished workpieces to relieve internal stress.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

Technologies & Software

  • Llama (Meta)
  • Enterprise resource planning ERP software
  • Siemens Industrial AI
  • Cognex Vision AI
  • Nova (Amazon)
  • Gemini (Google)
  • Claude (Anthropic)
  • SAP software
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Tool center point TCP setting software
  • ChatGPT (OpenAI)
  • Email software
  • Microsoft Office software
  • Microsoft Outlook
  • DeepSeek
  • Spreadsheet software
  • Microsoft Excel
  • Microsoft Windows
  • Microsoft Word
  • Microsoft PowerPoint
  • Grok (xAI)
  • ABB AI Robotics
  • Rockwell Automation AI
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Linux
  • Word processing software
  • Walk-behind lift trucks
  • Measuring tapes
  • Soldering robots
  • Fillet weld gauges
  • Resistance welding machines
  • Hydraulic winches
  • Brazing machines
  • Diffusion-welding machines
  • Slip joint pliers
  • Welding electrodes
  • Welding robots
  • Welding helmets
  • Desktop computers
  • Outside micrometer calipers
  • Brazing robots
  • Power grinders
  • Vise grip pliers
  • Laser-beam machines
  • Hydraulic booms
  • Heating furnaces
  • Computerized numerical control CNC oxy-fuel systems
  • C clamps
  • Soldering machines
  • Rulers
  • Laser cutters
  • Welding torch tips
  • Gas welding torches
  • Micrometers
  • Undercut gauges
  • Welding tip cleaning files
  • Resistance welding guns
  • Hand clamps
  • Hand scrapers
  • Magnifiers
  • Safety gloves
  • Single-cut mill saw files
  • Center punches
  • Chipping hammers
  • Ball peen hammers
  • Layout squares
  • Power hoists
  • Welding tip dressers
  • Adjustable widemouth pliers
  • Vernier micrometers
  • Product loading equipment
  • Spot welding guns
  • Tongs
  • Tungsten inert gas TIG welding equipment
  • Dial calipers
  • Portable welding machines
  • Workpiece positioning jigs
  • Safety goggles
  • Wire brushes
  • Bench vises
  • Face masks
  • Cold-welding machines
  • Side cutting pliers
  • Arc welding equipment
  • Claw hammers

Alternative Job Titles