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Automation Risk Analysis

Will “Rod Welder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Rod Welder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Rod Welder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Record operational information on specified production reports.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Load or feed workpieces into welding machines to join or bond components.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Start, monitor, and adjust robotic welding production lines.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Tend auxiliary equipment used in welding processes.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Give directions to other workers regarding machine set-up and use.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Anneal finished workpieces to relieve internal stress.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

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  • Resistance welding guns
  • Laser-beam machines
  • Ball peen hammers
  • C clamps
  • Micrometers
  • Vise grip pliers
  • Welding tip cleaning files
  • Computerized numerical control CNC oxy-fuel systems
  • Hydraulic booms
  • Side cutting pliers
  • Hand clamps
  • Measuring tapes
  • Hydraulic winches
  • Tongs
  • Spot welding guns
  • Diffusion-welding machines
  • Brazing robots
  • Arc welding equipment
  • Brazing machines
  • Undercut gauges
  • Safety goggles
  • Bench vises
  • Desktop computers
  • Tungsten inert gas TIG welding equipment
  • Dial calipers
  • Slip joint pliers
  • Chipping hammers
  • Vernier micrometers
  • Workpiece positioning jigs
  • Power grinders
  • Resistance welding machines
  • Face masks
  • Fillet weld gauges
  • Heating furnaces
  • Adjustable widemouth pliers
  • Magnifiers
  • Safety gloves
  • Soldering robots
  • Welding tip dressers
  • Outside micrometer calipers
  • Portable welding machines
  • Welding electrodes
  • Laser cutters
  • Claw hammers
  • Welding helmets
  • Center punches
  • Power hoists
  • Soldering machines
  • Gas welding torches
  • Product loading equipment
  • Rulers
  • Walk-behind lift trucks
  • Wire brushes
  • Cold-welding machines
  • Hand scrapers
  • Single-cut mill saw files
  • Welding torch tips
  • Layout squares
  • Welding robots

Alternative Job Titles