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Automation Risk Analysis

Will “Welding Technician (Welding Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #342 of 702. Estimated risk: 61.0%

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AI Exposure Risk

52%

“Welding Technician (Welding Tech)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

61%

“Welding Technician (Welding Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 61% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Avg. Annual Salary $49,270
Avg. Hourly Wage $23.69
Available Jobs (US) 36,290
Job Title & Hierarchy Code (SOC) Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders #51-4122
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders”

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Core Skills & Abilities

  • Anneal finished workpieces to relieve internal stress.

  • Correct problems by adjusting controls or by stopping machines and opening holding devices.

  • Tend auxiliary equipment used in welding processes.

  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.

  • Start, monitor, and adjust robotic welding production lines.

  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.

  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.

  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.

  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.

  • Give directions to other workers regarding machine set-up and use.

  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.

  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.

  • Transfer components, metal products, or assemblies, using moving equipment.

  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.

  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.

  • Load or feed workpieces into welding machines to join or bond components.

  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.

  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.

  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.

  • Remove completed workpieces or parts from machinery, using hand tools.

  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.

  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.

  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.

  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.

  • Record operational information on specified production reports.

  • Immerse completed workpieces into water or acid baths to cool and clean components.

  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.

  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.

Technologies & Software

  • Mistral (Mistral AI)
  • DeepSeek
  • Tool center point TCP setting software
  • ABB AI Robotics
  • Microsoft Excel
  • SAP software
  • Cognex Vision AI
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Spreadsheet software
  • Claude (Anthropic)
  • Microsoft Word
  • Word processing software
  • Rockwell Automation AI
  • Enterprise resource planning ERP software
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Email software
  • Nova (Amazon)
  • Linux
  • Microsoft Office software
  • Siemens Industrial AI
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Microsoft Windows
  • Sight Machine AI
  • Tongs
  • Ball peen hammers
  • C clamps
  • Safety gloves
  • Workpiece positioning jigs
  • Layout squares
  • Welding tip dressers
  • Outside micrometer calipers
  • Arc welding equipment
  • Measuring tapes
  • Hydraulic winches
  • Walk-behind lift trucks
  • Hydraulic booms
  • Welding tip cleaning files
  • Portable welding machines
  • Face masks
  • Bench vises
  • Soldering robots
  • Power grinders
  • Rulers
  • Laser-beam machines
  • Magnifiers
  • Wire brushes
  • Diffusion-welding machines
  • Welding helmets
  • Welding electrodes
  • Slip joint pliers
  • Resistance welding guns
  • Product loading equipment
  • Spot welding guns
  • Power hoists
  • Gas welding torches
  • Computerized numerical control CNC oxy-fuel systems
  • Claw hammers
  • Chipping hammers
  • Center punches
  • Micrometers
  • Tungsten inert gas TIG welding equipment
  • Resistance welding machines
  • Side cutting pliers
  • Fillet weld gauges
  • Cold-welding machines
  • Dial calipers
  • Hand clamps
  • Adjustable widemouth pliers
  • Vernier micrometers
  • Soldering machines
  • Desktop computers
  • Laser cutters
  • Vise grip pliers
  • Brazing machines
  • Brazing robots
  • Undercut gauges
  • Hand scrapers
  • Single-cut mill saw files
  • Welding torch tips
  • Heating furnaces
  • Welding robots
  • Safety goggles

Alternative Job Titles