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Automation Risk Analysis

Will “Lump Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Lump Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Lump Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Apache Hive
  • Selenium
  • Microsoft Office software
  • Grok (xAI)
  • Computer assisted design software
  • Extensible markup language XML
  • Microsoft Excel
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data entry software
  • Microsoft Access
  • Microsoft Outlook
  • Cognex Vision AI
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • SAP software
  • Data analysis software
  • Rockwell Automation AI
  • Design of experiments DOE software
  • Microsoft Word
  • Tolerance analysis software
  • IBM Lotus Notes
  • Apache Pig
  • DeepSeek
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Mastercam Design
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • R
  • Minitab
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Database software
  • Inspection marking systems
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • IBM Notes
  • Label inspection systems
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Siemens Industrial AI
  • Verisurf Metrology
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Atlassian JIRA
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Frequency counters
  • Mass flow leak testers
  • Plug gauges
  • Penetrant flaw detectors
  • Micrometers
  • Frequency meters
  • Verisurf 3Dgage
  • Viscometers
  • Color spectrometers
  • Vibration and shaker systems
  • Sorting machines
  • Gloss meters
  • Forklifts
  • Coordinate measuring machines CMM
  • Moisture meters
  • Calorimetric leak testers
  • Impact hammers
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Pin gauges
  • Capacitive acceleration instruments
  • Resistance meters
  • Beta gauges
  • Personal computers
  • Power meters
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Ammeters
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Pi tapes
  • Bubble leak testers
  • Return loss calibrator RLC passive component testers
  • Function generators
  • Strain gauges
  • Measuring microscopes
  • Accelerometers
  • Manufacturing defect analyzers MDA
  • Depth gauges
  • Hipot testers
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Signal generators
  • Laser thickness gauges
  • Bit error rate testers BERT
  • Tensile testers
  • Creep and stress relaxation testers
  • Shear testers
  • Overhead cranes
  • Industrial bench scales
  • Calipers
  • Pulse generators
  • Printed circuit board PCB testers
  • Logic test systems
  • Digital resistance thermometers
  • Verisurf Master3DGage
  • Digital voltmeters DVM
  • Optical comparators
  • Backplane testers
  • Metallurgical microscopes
  • Digital multimeters
  • Plotters
  • Resistivity meters
  • Hardness testers
  • Laser shearography flaw detectors
  • Optical gauges
  • Force transducers
  • In-circuit testers
  • Eddy current probes
  • Height gauges
  • Shock testers
  • Hydraulic pumps
  • Thread gauges
  • Digital resistance meters
  • Ductility testers
  • Compression testers
  • Conductivity meters
  • Direct current DC power testers
  • Fatigue testers
  • Continuity testers
  • Multimeters
  • Impact toughness testers
  • Utrasonic flaw detectors
  • Eddy current flaw detectors
  • Piezoelectric acceleration instruments

Alternative Job Titles