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Automation Risk Analysis

Will “Machine Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Mastercam Design
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Extensible markup language XML
  • Microsoft Outlook
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Database software
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • Computer assisted design software
  • Nova (Amazon)
  • ABB AI Robotics
  • FileMaker Pro
  • Microsoft Word
  • Data entry software
  • Label inspection systems
  • Verisurf Metrology
  • IBM Notes
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Rockwell Automation AI
  • DeepSeek
  • Skype
  • Gemini (Google)
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Minitab
  • Data analysis software
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • IBM Lotus Notes
  • Microsoft Access
  • Apache Hive
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • SAP software
  • Selenium
  • Autodesk AutoCAD
  • R
  • Microsoft Excel
  • Inspection marking systems
  • Computer-aided inspection software
  • Structured query language SQL
  • Apache Pig
  • Impact toughness testers
  • Resistivity meters
  • Sorting machines
  • Plug gauges
  • Overhead cranes
  • Hydraulic pumps
  • Environmental chambers
  • Vibration and shaker systems
  • Beta gauges
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Optical comparators
  • Shear testers
  • Magnetic induction acceleration instruments
  • Hydraulic lifts
  • Impact hammers
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Frequency meters
  • Radiographic flaw detectors
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Multimeters
  • Color spectrometers
  • Creep and stress relaxation testers
  • In-circuit testers
  • Eddy current flaw detectors
  • Pi tapes
  • Verisurf Master3DGage
  • Personal computers
  • Forklifts
  • Function generators
  • Sampling oscilloscopes
  • Hardness testers
  • Viscometers
  • Laser thickness gauges
  • Backplane testers
  • Pin gauges
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Optical gauges
  • Micrometers
  • Null-balance acceleration instruments
  • Compression testers
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Pulse generators
  • Height gauges
  • Force transducers
  • Conductivity meters
  • Shock testers
  • Eddy current probes
  • Moisture meters
  • Calorimetric leak testers
  • Ductility testers
  • Gloss meters
  • Digital voltmeters DVM
  • Holographic interferometers
  • Hipot testers
  • Resonance acceleration instruments
  • Tensile testers
  • Measuring microscopes
  • Metallurgical microscopes
  • Continuity testers
  • Signal generators
  • Utrasonic flaw detectors
  • Power meters
  • Bubble leak testers
  • Piezoelectric acceleration instruments
  • Ammeters
  • Verisurf CMM Master
  • Capacitive acceleration instruments
  • Depth gauges
  • Digital resistance meters
  • Penetrant flaw detectors
  • Fatigue testers
  • Printed circuit board PCB testers
  • Plotters
  • Bit error rate testers BERT
  • Accelerometers
  • Logic test systems
  • Strain gauges
  • Frequency counters
  • Linear or mixed signal equipment
  • Calipers
  • Laser shearography flaw detectors
  • Digital resistance thermometers

Alternative Job Titles