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Automation Risk Analysis

Will “Production Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Siemens Industrial AI
  • Sight Machine AI
  • Minitab
  • Llama (Meta)
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Data analysis software
  • Verisurf Metrology
  • Design of experiments DOE software
  • Autodesk AutoCAD
  • Label inspection systems
  • Inspection marking systems
  • Qwen (Alibaba)
  • DeepSeek
  • Apache Hive
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Data entry software
  • Structured query language SQL
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Selenium
  • Skype
  • Rockwell Automation AI
  • Computer-aided inspection software
  • Medical condition coding software
  • Apache Pig
  • Claude (Anthropic)
  • R
  • Cognex Vision AI
  • SAP software
  • Tolerance analysis software
  • ABB AI Robotics
  • Gemini (Google)
  • Cybermetrics GAGETrak
  • Database software
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Computer assisted design software
  • IBM Notes
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • IBM Lotus Notes
  • Mastercam Design
  • Microsoft Outlook
  • Nova (Amazon)
  • Microsoft SharePoint
  • Industrial bench scales
  • Pi tapes
  • Plug gauges
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Forklifts
  • Power meters
  • Plotters
  • Pin gauges
  • Bubble leak testers
  • Ammeters
  • Impact toughness testers
  • Moisture meters
  • Ductility testers
  • Accelerometers
  • In-circuit testers
  • Bit error rate testers BERT
  • Verisurf 3Dgage
  • Backplane testers
  • Hardness testers
  • Optical comparators
  • Impact hammers
  • Optical gauges
  • Metallurgical microscopes
  • Gloss meters
  • Viscometers
  • Function generators
  • Height gauges
  • Environmental chambers
  • Personal computers
  • Micrometers
  • Shock testers
  • Coordinate measuring machines CMM
  • Eddy current probes
  • Overhead cranes
  • Calorimetric leak testers
  • Digital resistance meters
  • Digital resistance thermometers
  • Compression testers
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Resistance meters
  • Null-balance acceleration instruments
  • Printed circuit board PCB testers
  • Digital voltmeters DVM
  • Thread gauges
  • Measuring microscopes
  • Manufacturing defect analyzers MDA
  • Radiographic flaw detectors
  • Direct current DC power testers
  • Strain gauges
  • Shear testers
  • Conductivity meters
  • Resistivity meters
  • Calipers
  • Frequency meters
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Hipot testers
  • Beta gauges
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Verisurf Master3DGage
  • Hydraulic lifts
  • Force transducers
  • Tensile testers
  • Frequency counters
  • Eddy current flaw detectors
  • Depth gauges
  • Mass flow leak testers
  • Sorting machines
  • Continuity testers
  • Utrasonic flaw detectors
  • Pulse generators
  • Resonance acceleration instruments
  • Logic test systems
  • Holographic interferometers
  • Penetrant flaw detectors
  • Color spectrometers
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Signal generators
  • Verisurf CMM Master
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Multimeters

Alternative Job Titles