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Automation Risk Analysis

Will “Production Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Qwen (Alibaba)
  • SAP software
  • Microsoft Excel
  • Microsoft PowerPoint
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Structured query language SQL
  • Apache Pig
  • Autodesk AutoCAD
  • Cognex Vision AI
  • ABB AI Robotics
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Claude (Anthropic)
  • Extensible markup language XML
  • Minitab
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Microsoft Outlook
  • Nova (Amazon)
  • Data analysis software
  • Microsoft SharePoint
  • DeepSeek
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Sight Machine AI
  • Apache Hive
  • Verisurf Metrology
  • FileMaker Pro
  • Llama (Meta)
  • Microsoft Word
  • Label inspection systems
  • Database software
  • Selenium
  • Skype
  • Microsoft Office software
  • Siemens Industrial AI
  • Mastercam Design
  • Data entry software
  • R
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Microsoft Visio
  • Coordinate measuring machine software
  • Microsoft Access
  • Computer-aided inspection software
  • Function generators
  • In-circuit testers
  • Shock testers
  • Ammeters
  • Accelerometers
  • Plotters
  • Magnetic particle flaw detectors
  • Depth gauges
  • Verisurf 3Dgage
  • Conductivity meters
  • Personal computers
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Fatigue testers
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Resonance acceleration instruments
  • Coordinate measuring machines CMM
  • Backplane testers
  • Signal generators
  • Hydraulic pumps
  • Verisurf CMM Master
  • Optical gauges
  • Compression testers
  • Frequency meters
  • Laser thickness gauges
  • Ductility testers
  • Digital voltmeters DVM
  • Digital resistance meters
  • Resistivity meters
  • Force transducers
  • Sorting machines
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Frequency counters
  • Height gauges
  • Forklifts
  • Hipot testers
  • Vibration and shaker systems
  • Logic test systems
  • Bubble leak testers
  • Metallurgical microscopes
  • Measuring microscopes
  • Direct current DC power testers
  • Penetrant flaw detectors
  • Hardness testers
  • Eddy current probes
  • Multimeters
  • Viscometers
  • Color spectrometers
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Power meters
  • Strain gauges
  • Environmental chambers
  • Impact hammers
  • Continuity testers
  • Creep and stress relaxation testers
  • Holographic interferometers
  • Printed circuit board PCB testers
  • Plug gauges
  • Optical comparators
  • Laser shearography flaw detectors
  • Pi tapes
  • Pin gauges
  • Impact toughness testers
  • Beta gauges
  • Calipers
  • Verisurf Master3DGage
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Shear testers
  • Thread gauges
  • Pulse generators
  • Eddy current flaw detectors
  • Capacitive acceleration instruments
  • Gloss meters
  • Mass flow leak testers
  • Tensile testers
  • Micrometers
  • Resistance meters
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Digital multimeters
  • Null-balance acceleration instruments
  • Industrial bench scales
  • Digital resistance thermometers
  • Overhead cranes

Alternative Job Titles