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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
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  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Computer assisted design software
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  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • Data analysis software
  • Extensible markup language XML
  • SAP software
  • R
  • Apache Hive
  • Atlassian JIRA
  • Coordinate measuring machine software
  • Mastercam Design
  • Nova (Amazon)
  • ABB AI Robotics
  • Gemini (Google)
  • Tolerance analysis software
  • Verisurf Metrology
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • Microsoft Word
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Selenium
  • Sight Machine AI
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Microsoft Access
  • The MathWorks MATLAB
  • Grok (xAI)
  • Microsoft Excel
  • Data entry software
  • ChatGPT (OpenAI)
  • Database software
  • Skype
  • Apache Pig
  • Microsoft PowerPoint
  • FileMaker Pro
  • IBM Notes
  • Label inspection systems
  • Inspection marking systems
  • Microsoft Visio
  • Minitab
  • Medical condition coding software
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Llama (Meta)
  • Structured query language SQL
  • Microsoft SharePoint
  • Resistance meters
  • Signal generators
  • Mass flow leak testers
  • Color spectrometers
  • Digital voltmeters DVM
  • Optical gauges
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Hydraulic pumps
  • Digital multimeters
  • Bit error rate testers BERT
  • Verisurf CMM Master
  • Laser thickness gauges
  • Pulse generators
  • Shear testers
  • Frequency meters
  • Continuity testers
  • Eddy current probes
  • Calorimetric leak testers
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Metallurgical microscopes
  • Strain gauges
  • Eddy current flaw detectors
  • Calipers
  • Impact hammers
  • In-circuit testers
  • Bubble leak testers
  • Depth gauges
  • Magnetic induction acceleration instruments
  • Fatigue testers
  • Power meters
  • Piezoelectric acceleration instruments
  • Ductility testers
  • Environmental chambers
  • Conductivity meters
  • Function generators
  • Compression testers
  • Digital resistance thermometers
  • Backplane testers
  • Linear or mixed signal equipment
  • Accelerometers
  • Force transducers
  • Verisurf Master3DGage
  • Ammeters
  • Measuring microscopes
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Personal computers
  • Micrometers
  • Impact toughness testers
  • Plug gauges
  • Thread gauges
  • Hardness testers
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Radiographic flaw detectors
  • Resistivity meters
  • Shock testers
  • Resonance acceleration instruments
  • Optical comparators
  • Forklifts
  • Penetrant flaw detectors
  • Verisurf 3Dgage
  • Industrial bench scales
  • Multimeters
  • Beta gauges
  • Height gauges
  • Frequency counters
  • Gloss meters
  • Plotters
  • Pin gauges
  • Laser shearography flaw detectors
  • Pi tapes
  • Viscometers
  • Hipot testers
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Tensile testers
  • Moisture meters
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Sorting machines
  • Vibration and shaker systems

Alternative Job Titles