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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • ABB AI Robotics
  • Apache Pig
  • Structured query language SQL
  • DeepSeek
  • SAP software
  • Microsoft Visio
  • Qwen (Alibaba)
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Claude (Anthropic)
  • Skype
  • Computer assisted design software
  • Microsoft PowerPoint
  • Inspection marking systems
  • Verisurf Metrology
  • ChatGPT (OpenAI)
  • Apache Hive
  • Label inspection systems
  • Microsoft SharePoint
  • Data entry software
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Microsoft Outlook
  • Extensible markup language XML
  • Llama (Meta)
  • Siemens Industrial AI
  • IBM Notes
  • The MathWorks MATLAB
  • Minitab
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Medical condition coding software
  • FileMaker Pro
  • Mastercam Design
  • Coordinate measuring machine software
  • Cognex Vision AI
  • IBM Lotus Notes
  • Sight Machine AI
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Computer-aided inspection software
  • Gemini (Google)
  • Microsoft Excel
  • Rockwell Automation AI
  • Atlassian JIRA
  • Microsoft Office software
  • R
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Pulse generators
  • Coordinate measuring machines CMM
  • Micrometers
  • Function generators
  • Moisture meters
  • Linear or mixed signal equipment
  • Utrasonic flaw detectors
  • Shear testers
  • Signal generators
  • Hydraulic pumps
  • Continuity testers
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Impact hammers
  • In-circuit testers
  • Digital resistance thermometers
  • Bubble leak testers
  • Multimeters
  • Height gauges
  • Eddy current flaw detectors
  • Accelerometers
  • Optical gauges
  • Overhead cranes
  • Verisurf CMM Master
  • Beta gauges
  • Compression testers
  • Shock testers
  • Magnetic particle flaw detectors
  • Power meters
  • Verisurf Master3DGage
  • Manufacturing defect analyzers MDA
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Laser thickness gauges
  • Environmental chambers
  • Direct current DC power testers
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Hipot testers
  • Calorimetric leak testers
  • Calipers
  • Strain gauges
  • Resistivity meters
  • Logic test systems
  • Penetrant flaw detectors
  • Digital multimeters
  • Verisurf 3Dgage
  • Measuring microscopes
  • Creep and stress relaxation testers
  • Pi tapes
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Fatigue testers
  • Sorting machines
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Plug gauges
  • Digital voltmeters DVM
  • Thread gauges
  • Holographic interferometers
  • Laser shearography flaw detectors
  • Gloss meters
  • Hardness testers
  • Ductility testers
  • Tensile testers
  • Bit error rate testers BERT
  • Eddy current probes
  • Resistance meters
  • Digital resistance meters
  • Conductivity meters
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Sampling oscilloscopes
  • Backplane testers
  • Plotters
  • Frequency meters
  • Forklifts
  • Mass flow leak testers
  • Depth gauges
  • Ammeters
  • Viscometers
  • Frequency counters
  • Personal computers
  • Force transducers
  • Pin gauges

Alternative Job Titles