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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

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  • Verisurf Metrology
  • IBM Notes
  • Computer assisted design software
  • Microsoft Office software
  • Microsoft Access
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Coordinate measuring machine software
  • Grok (xAI)
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • DeepSeek
  • Apache Hive
  • Database software
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Minitab
  • Atlassian JIRA
  • Label inspection systems
  • Medical condition coding software
  • Tolerance analysis software
  • Mistral (Mistral AI)
  • Microsoft Word
  • Microsoft Excel
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • R
  • Extensible markup language XML
  • Inspection marking systems
  • Siemens Industrial AI
  • Computer-aided inspection software
  • The MathWorks MATLAB
  • FileMaker Pro
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Mastercam Design
  • Selenium
  • Microsoft PowerPoint
  • Data entry software
  • Microsoft SharePoint
  • Microsoft Visio
  • ABB AI Robotics
  • Rockwell Automation AI
  • Microsoft Outlook
  • Data analysis software
  • Sight Machine AI
  • Skype
  • Impact hammers
  • Radiographic flaw detectors
  • Optical gauges
  • Resonance acceleration instruments
  • Multimeters
  • Creep and stress relaxation testers
  • Environmental chambers
  • Shear testers
  • Overhead cranes
  • Function generators
  • Color spectrometers
  • Conductivity meters
  • Verisurf CMM Master
  • Sampling oscilloscopes
  • Tensile testers
  • Bit error rate testers BERT
  • Plotters
  • Null-balance acceleration instruments
  • Pin gauges
  • Magnetic particle flaw detectors
  • Calipers
  • Manufacturing defect analyzers MDA
  • Verisurf Master3DGage
  • Resistivity meters
  • Ammeters
  • Frequency counters
  • Ductility testers
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Vibration and shaker systems
  • In-circuit testers
  • Utrasonic flaw detectors
  • Capacitive acceleration instruments
  • Linear or mixed signal equipment
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Force transducers
  • Hydraulic pumps
  • Laser thickness gauges
  • Compression testers
  • Direct current DC power testers
  • Eddy current probes
  • Sorting machines
  • Pi tapes
  • Verisurf 3Dgage
  • Gloss meters
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Impact toughness testers
  • Digital multimeters
  • Power meters
  • Signal generators
  • Personal computers
  • Optical comparators
  • Frequency meters
  • Backplane testers
  • Digital resistance meters
  • Penetrant flaw detectors
  • Moisture meters
  • Viscometers
  • Height gauges
  • Thread gauges
  • Eddy current flaw detectors
  • Mass flow leak testers
  • Micrometers
  • Accelerometers
  • Measuring microscopes
  • Industrial bench scales
  • Resistance meters
  • Shock testers
  • Digital voltmeters DVM
  • Printed circuit board PCB testers
  • Strain gauges
  • Hydraulic lifts
  • Coordinate measuring machines CMM
  • Hipot testers
  • Depth gauges
  • Holographic interferometers
  • Calorimetric leak testers
  • Fatigue testers
  • Continuity testers
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Hardness testers
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Forklifts

Alternative Job Titles