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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Qwen (Alibaba)
  • Inspection marking systems
  • Siemens Industrial AI
  • SAP software
  • Cognex Vision AI
  • Verisurf Metrology
  • Microsoft Office software
  • Data entry software
  • Microsoft Visio
  • Apache Hive
  • Gemini (Google)
  • Minitab
  • Structured query language SQL
  • Statistical process control SPC data collection devices
  • Skype
  • Label inspection systems
  • IBM Lotus Notes
  • IBM Notes
  • Computer assisted design software
  • Microsoft Access
  • Data analysis software
  • Autodesk AutoCAD
  • R
  • DeepSeek
  • Microsoft Excel
  • Nova (Amazon)
  • Tolerance analysis software
  • Atlassian JIRA
  • The MathWorks MATLAB
  • FileMaker Pro
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Microsoft Outlook
  • Sight Machine AI
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Database software
  • Medical condition coding software
  • Apache Pig
  • Microsoft Word
  • Computer-aided inspection software
  • ChatGPT (OpenAI)
  • Selenium
  • Coordinate measuring machine software
  • Grok (xAI)
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Mastercam Design
  • Claude (Anthropic)
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Rockwell Automation AI
  • Frequency counters
  • Environmental chambers
  • Impact hammers
  • Compression testers
  • Penetrant flaw detectors
  • Beta gauges
  • Ductility testers
  • Gloss meters
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Viscometers
  • Metallurgical microscopes
  • In-circuit testers
  • Continuity testers
  • Digital resistance thermometers
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Calipers
  • Calorimetric leak testers
  • Digital resistance meters
  • Industrial bench scales
  • Utrasonic flaw detectors
  • Conductivity meters
  • Plug gauges
  • Accelerometers
  • Capacitive acceleration instruments
  • Backplane testers
  • Magnetic particle flaw detectors
  • Color spectrometers
  • Moisture meters
  • Shear testers
  • Digital voltmeters DVM
  • Signal generators
  • Hydraulic lifts
  • Resistivity meters
  • Printed circuit board PCB testers
  • Direct current DC power testers
  • Hardness testers
  • Forklifts
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Verisurf CMM Master
  • Power meters
  • Thread gauges
  • Hydraulic pumps
  • Ammeters
  • Creep and stress relaxation testers
  • Bubble leak testers
  • Strain gauges
  • Pi tapes
  • Laser thickness gauges
  • Fatigue testers
  • Function generators
  • Overhead cranes
  • Height gauges
  • Laser shearography flaw detectors
  • Verisurf Master3DGage
  • Optical comparators
  • Manufacturing defect analyzers MDA
  • Shock testers
  • Tensile testers
  • Force transducers
  • Null-balance acceleration instruments
  • Personal computers
  • Pulse generators
  • Hipot testers
  • Bit error rate testers BERT
  • Micrometers
  • Mass flow leak testers
  • Depth gauges
  • Impact toughness testers
  • Frequency meters
  • Coordinate measuring machines CMM
  • Radiographic flaw detectors
  • Eddy current probes
  • Sampling oscilloscopes
  • Resistance meters
  • Optical gauges
  • Holographic interferometers
  • Verisurf 3Dgage
  • Logic test systems
  • Pin gauges
  • Sorting machines
  • Multimeters
  • Resonance acceleration instruments
  • Plotters
  • Vibration and shaker systems
  • Piezoelectric acceleration instruments

Alternative Job Titles