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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Kimi (Moonshot AI)
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  • Apache Pig
  • Verisurf Metrology
  • IBM Notes
  • Microsoft Visio
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Extensible markup language XML
  • Nova (Amazon)
  • Selenium
  • SAP software
  • Mastercam Design
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Microsoft Word
  • Database software
  • Apache Hive
  • Statistical process control SPC data collection devices
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  • Atlassian JIRA
  • Microsoft Office software
  • Claude (Anthropic)
  • Coordinate measuring machine software
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  • Data analysis software
  • Design of experiments DOE software
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  • Sight Machine AI
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  • Linear or mixed signal equipment
  • Function generators
  • Optical gauges
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  • Resistivity meters
  • Sampling oscilloscopes
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Digital multimeters
  • Backplane testers
  • Vibration and shaker systems
  • Resistance meters
  • Measuring microscopes
  • Holographic interferometers
  • Ammeters
  • Depth gauges
  • In-circuit testers
  • Printed circuit board PCB testers
  • Viscometers
  • Magnetic induction acceleration instruments
  • Multimeters
  • Metallurgical microscopes
  • Industrial bench scales
  • Moisture meters
  • Magnetic particle flaw detectors
  • Impact hammers
  • Color spectrometers
  • Pulse generators
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Frequency counters
  • Laser shearography flaw detectors
  • Pi tapes
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Thread gauges
  • Plug gauges
  • Calorimetric leak testers
  • Conductivity meters
  • Verisurf 3Dgage
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Frequency meters
  • Digital resistance thermometers
  • Signal generators
  • Hydraulic pumps
  • Resonance acceleration instruments
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  • Verisurf Master3DGage
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  • Hipot testers
  • Forklifts
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Height gauges
  • Power meters
  • Sorting machines
  • Environmental chambers
  • Tensile testers
  • Beta gauges
  • Fatigue testers
  • Eddy current flaw detectors
  • Bubble leak testers
  • Eddy current probes
  • Coordinate measuring machines CMM
  • Plotters
  • Optical comparators
  • Accelerometers
  • Shock testers
  • Utrasonic flaw detectors
  • Micrometers
  • Ductility testers
  • Capacitive acceleration instruments
  • Force transducers
  • Overhead cranes
  • Radiographic flaw detectors
  • Calipers
  • Digital resistance meters

Alternative Job Titles