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Automation Risk Analysis

Will “Twist Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Twist Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Twist Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Mastercam Design
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  • Database software
  • Design of experiments DOE software
  • IBM Lotus Notes
  • Medical condition coding software
  • Skype
  • Autodesk AutoCAD
  • SAP software
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Extensible markup language XML
  • Computer assisted design software
  • Apache Pig
  • Rockwell Automation AI
  • IBM Notes
  • Microsoft Visio
  • Kimi (Moonshot AI)
  • Llama (Meta)
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • DeepSeek
  • Minitab
  • Selenium
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • ABB AI Robotics
  • Coordinate measuring machine software
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Label inspection systems
  • Qwen (Alibaba)
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Gemini (Google)
  • R
  • Data analysis software
  • Microsoft Access
  • Computer-aided inspection software
  • Apache Hive
  • FileMaker Pro
  • Claude (Anthropic)
  • Structured query language SQL
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Overhead cranes
  • Frequency counters
  • Pin gauges
  • Beta gauges
  • Bit error rate testers BERT
  • Sorting machines
  • Resonance acceleration instruments
  • Multimeters
  • Frequency meters
  • Thread gauges
  • Hydraulic lifts
  • Strain gauges
  • Tensile testers
  • Null-balance acceleration instruments
  • Backplane testers
  • Coordinate measuring machines CMM
  • Mass flow leak testers
  • Depth gauges
  • Vibration and shaker systems
  • Digital resistance meters
  • Conductivity meters
  • Printed circuit board PCB testers
  • Manufacturing defect analyzers MDA
  • Power meters
  • Digital multimeters
  • Impact hammers
  • Capacitive acceleration instruments
  • Optical gauges
  • Environmental chambers
  • Ductility testers
  • Color spectrometers
  • Hardness testers
  • Hydraulic pumps
  • Gloss meters
  • Piezoelectric acceleration instruments
  • Digital resistance thermometers
  • Micrometers
  • Holographic interferometers
  • Return loss calibrator RLC passive component testers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Verisurf 3Dgage
  • Radiographic flaw detectors
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Resistance meters
  • Optical comparators
  • Magnetic induction acceleration instruments
  • Compression testers
  • Industrial bench scales
  • Personal computers
  • Eddy current flaw detectors
  • Ammeters
  • Sampling oscilloscopes
  • Shear testers
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Plotters
  • Logic test systems
  • Plug gauges
  • Signal generators
  • Accelerometers
  • Force transducers
  • Pi tapes
  • Digital voltmeters DVM
  • In-circuit testers
  • Calipers
  • Function generators
  • Utrasonic flaw detectors
  • Eddy current probes
  • Laser shearography flaw detectors
  • Impact toughness testers
  • Height gauges
  • Resistivity meters
  • Moisture meters
  • Viscometers
  • Shock testers
  • Verisurf CMM Master
  • Laser thickness gauges
  • Measuring microscopes
  • Bubble leak testers
  • Calorimetric leak testers
  • Forklifts
  • Hipot testers
  • Continuity testers
  • Fatigue testers
  • Metallurgical microscopes
  • Pulse generators

Alternative Job Titles