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Automation Risk Analysis

Will “Weld Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weld Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weld Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

  • Cognex Vision AI
  • Qwen (Alibaba)
  • Database software
  • Claude (Anthropic)
  • Llama (Meta)
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • DeepSeek
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Microsoft Outlook
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • Data analysis software
  • IBM Notes
  • Tolerance analysis software
  • Nova (Amazon)
  • Microsoft Office software
  • Siemens Industrial AI
  • Extensible markup language XML
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Skype
  • Design of experiments DOE software
  • Gemini (Google)
  • FileMaker Pro
  • Atlassian JIRA
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Microsoft Access
  • R
  • Microsoft Word
  • Microsoft Visio
  • Structured query language SQL
  • Label inspection systems
  • Dassault Systemes CATIA
  • Selenium
  • Minitab
  • Microsoft Excel
  • Medical condition coding software
  • Apache Hive
  • IBM Lotus Notes
  • Sight Machine AI
  • Mastercam computer-aided design and manufacturing software
  • Apache Pig
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • SAP software
  • ChatGPT (OpenAI)
  • Data entry software
  • Penetrant flaw detectors
  • Optical comparators
  • Hipot testers
  • Verisurf 3Dgage
  • Viscometers
  • Personal computers
  • Signal generators
  • Bubble leak testers
  • Manufacturing defect analyzers MDA
  • Magnetic induction acceleration instruments
  • Power meters
  • Resistance meters
  • Shear testers
  • Digital resistance thermometers
  • Overhead cranes
  • Depth gauges
  • Verisurf Master3DGage
  • Gloss meters
  • Impact toughness testers
  • Micrometers
  • Beta gauges
  • Force transducers
  • Forklifts
  • Logic test systems
  • Accelerometers
  • Ductility testers
  • Industrial bench scales
  • Sorting machines
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Null-balance acceleration instruments
  • Mass flow leak testers
  • Calipers
  • Digital voltmeters DVM
  • Capacitive acceleration instruments
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Plotters
  • Compression testers
  • Pulse generators
  • Resistivity meters
  • Bit error rate testers BERT
  • Pi tapes
  • Hydraulic lifts
  • Strain gauges
  • Moisture meters
  • Measuring microscopes
  • Hardness testers
  • Plug gauges
  • Conductivity meters
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Digital multimeters
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Continuity testers
  • Color spectrometers
  • Frequency meters
  • Thread gauges
  • Height gauges
  • Optical gauges
  • Creep and stress relaxation testers
  • Utrasonic flaw detectors
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Shock testers
  • Digital resistance meters
  • Sampling oscilloscopes
  • Printed circuit board PCB testers
  • Eddy current probes
  • Calorimetric leak testers
  • Frequency counters
  • Fatigue testers
  • Function generators
  • Pin gauges
  • Multimeters
  • Tensile testers
  • In-circuit testers
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Verisurf CMM Master
  • Metallurgical microscopes
  • Impact hammers
  • Backplane testers
  • Laser thickness gauges
  • Ammeters

Alternative Job Titles