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Automation Risk Analysis

Will “Wheel and Pinion Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wheel and Pinion Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wheel and Pinion Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Claude (Anthropic)
  • Apache Pig
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Excel
  • Rockwell Automation AI
  • Database software
  • R
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Microsoft Word
  • Microsoft Access
  • Skype
  • Microsoft Visio
  • Data analysis software
  • Extensible markup language XML
  • Cognex Vision AI
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Microsoft PowerPoint
  • Mastercam Design
  • Autodesk AutoCAD
  • Structured query language SQL
  • Label inspection systems
  • Minitab
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • FileMaker Pro
  • Medical condition coding software
  • Llama (Meta)
  • Inspection marking systems
  • Selenium
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Tolerance analysis software
  • Apache Hive
  • IBM Notes
  • SAP software
  • Data entry software
  • Qwen (Alibaba)
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Computer-aided inspection software
  • Gemini (Google)
  • Atlassian JIRA
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Computer assisted design software
  • Microsoft SharePoint
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Digital resistance thermometers
  • Personal computers
  • Color spectrometers
  • Printed circuit board PCB testers
  • Micrometers
  • Radiographic flaw detectors
  • Calipers
  • Viscometers
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Shock testers
  • Laser thickness gauges
  • Optical comparators
  • Signal generators
  • Plug gauges
  • Penetrant flaw detectors
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Forklifts
  • Plotters
  • Creep and stress relaxation testers
  • Hardness testers
  • Ammeters
  • Moisture meters
  • Beta gauges
  • Continuity testers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • In-circuit testers
  • Digital voltmeters DVM
  • Tensile testers
  • Coordinate measuring machines CMM
  • Mass flow leak testers
  • Accelerometers
  • Environmental chambers
  • Bubble leak testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Overhead cranes
  • Measuring microscopes
  • Optical gauges
  • Frequency counters
  • Resonance acceleration instruments
  • Ductility testers
  • Backplane testers
  • Pin gauges
  • Resistivity meters
  • Force transducers
  • Shear testers
  • Function generators
  • Multimeters
  • Verisurf 3Dgage
  • Strain gauges
  • Gloss meters
  • Linear or mixed signal equipment
  • Logic test systems
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Hydraulic pumps
  • Compression testers
  • Eddy current flaw detectors
  • Eddy current probes
  • Industrial bench scales
  • Digital multimeters
  • Sorting machines
  • Hipot testers
  • Frequency meters
  • Pi tapes
  • Impact hammers
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Holographic interferometers
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Fatigue testers
  • Depth gauges
  • Thread gauges
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Digital resistance meters
  • Direct current DC power testers
  • Impact toughness testers
  • Height gauges

Alternative Job Titles